How the grader brand dz 98 is deciphered. Graders. Principal purpose and technical features of the machine

The motor grader DZ 98 is a special technique that is used for earthmoving and profiling work in large volumes, in the construction and maintenance of roads on soils of 1-4 categories.

The manufacturer has provided in the configuration various attachments that significantly expand the technological capabilities of the DZ-98 grader. On the rear linkage, you can install a ripper-scarifier, with which the driver of the motor grader loosens the soil. An additional wing can be installed on the grader blade, which allows the snow mass to be thrown to the side of the road during snow removal. An additional side plow allows you to remove snow behind the fences.

All the main functions of the D3-98 motor grader are performed using a special working body, which is a blade with a knife mounted on the frame of the machine and driven by a diesel engine. They can perform the functions of lowering, lifting, turning in the vertical and horizontal plane.

This motor grader has excellent maneuverability and a change in the angle of the blade in the planes, and the blade can also be moved to the side.

In order to increase labor productivity and improve the working conditions of the operator in this technique, containing the main frame, balancers, an automatic control system for the position of the blade, a working body and proportional sensors. In addition, an additional sensor is mounted on the second balancer.

There is a large set of interchangeable working equipment for the motor grader (swivel dozer blade, side grader blade, rear ripper).


Transmission

Serves to transmit torque from the engine to the drive wheels of the motor grader DZ 98 and allows you to change the value and direction of this moment, as well as disconnect the engine from the drive wheels. In addition, the transmission is used to take power to drive hydraulic pumps. It consists of the following mechanisms:

  • hydraulic pump drive gearbox;
  • clutch;
  • gearboxes;
  • distributing gearbox;
  • parking brake;
  • cardan drive of the front axle drive;
  • cardan drive of the drive of the rear and middle axles.

The hydraulic pump drive gearbox, clutch, gearbox, transfer gearbox and parking brake are a single unit, hereinafter referred to as the transmission unit. The transmission unit is connected to the engine flywheel housing by means of a centering belt on the crankcase of the hydraulic pump drive gearbox. The transmission of torque from the engine to the transmission is carried out through a special elastic coupling, consisting of an outer half-coupling, twelve rubber fingers, spring rings and an inner half-coupling.

Bridges

The rear and middle axles of the motor grader DZ 98 are interchangeable. Each of these bridges is a steel beam, in the middle part of which the main gear bracket is mounted with bevel gears with a circular tooth mounted on it, and final drives are attached to the flanges. Fully balanced half shafts connect the main gear to the final drives. The final drive is a cylindrical gear with internal gearing. The small drive gear of each final drive is connected to the corresponding axle shaft by means of a drive bush and a flange. Each final drive has a pneumatically actuated multi-disc wheel brake. The brake discs are in an oil bath. Bridges are attached to two balancers using ball and cylindrical pins. Such fastening provides the installation of bridges.

Front axle

The front axle of the motor grader DZ 98 is leading and controlled. All its main parts are similar to those of the rear and middle axles, with the exception of the elements that ensure the rotation of the wheels and attachment to the main frame. The cast beam of the front axle has welded cast heads at the ends. In the middle of the beam along the longitudinal axis of the motor grader, two fingers are fixed, located on the same axis. On these fingers, the front axle can be rotated relative to the main frame in the transverse plane. Axles of fully unloaded type. At the ends of the axle shafts, forks of a double universal joint are attached, due to which torque is transmitted to the onboard gearbox, which has a rotation in a horizontal plane. Final drives are similar to those mounted on the rear axles and differ only in the absence of wheel brakes and the ability to rotate relative to the axle beam in a horizontal plane. They are connected to each other by a steering transverse link, with which the toe-in of the front wheels is adjusted.

Grader Blade

To expand the scope of the motor grader DZ 98, the following additional equipment is installed on it:

  • scarifier;
  • bulldozer equipment;
  • loosening equipment;
  • track-laying equipment;
  • snow removal equipment.

All kinds of additional working equipment are placed on the head of the main frame of the motor grader. The track-laying equipment is intended for the development and movement of soils up to category IV inclusive when performing the following works:

  • laying and maintenance of roads;
  • site planning;
  • clearing snow on roads and off roads with a snow depth of up to 1.2 m;
  • cutting shrubs;
  • excerpt of pits.

Track-laying equipment


It consists of a central blade and two wings pivotally connected to it.

The central blade is connected through the lugs to the rod of the hydraulic cylinder, with the help of which the entire blade is raised and lowered. Blade wings with the help of two hydraulic cylinders can be installed in track-laying, bulldozer and right or left grader positions. If necessary, one wing can be in the track-laying position, and the second in the bulldozer position. The rotation of the wings around the vertical axis occurs when the rods of the hydraulic cylinders are extended. The suspension of track-laying equipment is similar to the suspension of bulldozer and ripping equipment.

Ripping equipment

Consists of a ripper and suspension. The ripper is a cast beam, in the windows of which five teeth with replaceable tips are inserted. The tips are attached to the teeth with a pin fixed with a pin. The suspension of ripping equipment is similar to the suspension of bulldozer equipment

Snow removal equipment

Designed for clearing roads, airfields and other areas of snow by moving or throwing it to the side. The conical surface of the frontal sheet of the blade allows you to clear the roadway from snow at low speeds by moving it to the side during the longitudinal movement of the motor grader. At high speeds, the snow is thrown to the side, while being distributed at a distance of up to 15 m, which leads to the absence of snow banks along the roadbed.

Bulldozer Equipment


Designed for excavation and movement of soil, excavation, backfilling of pits, trenches, snow clearing and other auxiliary work. Soils of categories I and II are developed without preliminary loosening, soils of category III and above, as well as frozen soils are developed in a preliminary loosened state. Bulldozer equipment consists of a blade and a suspension, which includes a push frame, rods and a hydraulic cylinder for raising and lowering the blade

Kirkovschik

Designed for the development of dense soils up to category IV inclusive, loosening worn-out road surfaces, cracking the crust of frozen soil. The scarifier is a cast frame, in the windows of which five teeth with replaceable tips are inserted. With the help of rods, the scarifier is attached to the head of the main frame of the motor grader, and with the help of lugs to the lifting and lowering hydraulic cylinder.

Technical characteristics of the motor grader DZ 98

common data motor grader DZ-98

Motor grader class
Width (with blade in transport position), mm
Height (without flashing beacons), mm, no more
Longitudinal base, mm
Track of the front wheels of the motor grader, mm:
Narrow
wide
Track of the rear wheels of the motor grader, mm:
Narrow
wide
Ground clearance of the motor grader, mm:
under dump in transport position
under the front axle
under the rear axle
under the suspension of the middle and rear axles
Motor grader weight, kg: operational
attributable to the front axle
attributable to the middle and rear axles
Static load on the ground at operating weight, N (kgf):
on a blade mounted perpendicular to the longitudinal axis
on the teeth of a scarifier
Number of gears of the motor grader DZ-98:
when moving forward
when moving backward
Motor grader movement speeds at rated engine crankshaft speed, km/h:
when moving forward:
1st gear
2nd gear
3rd gear
4th gear
5th gear
VI gear
when moving backwards:
1st gear
2nd gear
3rd gear
4th gear
5th gear
VI gear
Minimum turning radius when driving on dry
concrete surface, m
Slope of holding the motor grader by the parking brake, %, not less than
Braking distance of a motor grader moving at an initial speed of 30 km/h on a horizontal section of dry asphalt with the clutch disengaged, m, not more
Braking distance of a motor grader moving at an initial speed of 30 km/h when braking by an emergency system (in case of failure of one of the circuits), m, no more

DZ-98 engine

Type of

diesel

Model

YaMZ-238NDZ Cummins M-11C265

Rated power, kW (hp)

173 (240) 202 (275)

Rated speed, rpm
Start

starter

Transmission

Type of

mechanical, with all-wheel drive, with front axle disengagement mechanism

Hydraulic pump drive reducer

single row with flexible coupling

Clutch

dry, double-disk, permanently closed with hydroserving of its drive, with brake of the driven shaft

transfer gearbox

single row for driving middle and rear axles with parking brake

Parking brake

belt type

Intermediate gears to bridges

cardan

Chassis

Wheel formula
Drive axles
steerable bridge

front

Main gear axles

single-stage, conical, without differentials

Final drive axles

single-stage, cylindrical, with internal gearing

half shafts

fully unloaded type

Wheel brakes

multi-disc with cermet discs, working in an oil bath

Suspension of the middle and rear axles

balancing with jet rods, providing pumping of bridges in a vertical plane

Front axle suspension

hinged, providing pumping of the bridge in the transverse plane

Tire size, inch

16.00-24 or 20.5-25

Tire pressure, MPa (kgf/cm2)

0,23…0,28 (2,3…2,8)

Working equipment (Motor grader DZ-98)

track-laying

The volume of the drawing prism in the bulldozer
position, m3, not less
Capture width of the blade in the track
position, mm, no more
Blade height, mm, not less than
The main cutting angle for bulldozer
position of blade wings
Blade wing angle back and forth
from the bulldozer position in the plan, not less than

Bulldozer

Volume of drawing prism, m3, not less than
Blade width, mm, not less than
Blade height, mm, not less than
Lowering the blade below the supporting surface,
mm, not less
Main blade cutting angle

Ripping

Number of teeth of ripping equipment
Maximum deepening of the ripper tooth
equipment, mm, not less than
Width of capture of the ripping equipment,
mm, not less

Grader Blade

Blade length, mm, not less than
Blade height with knives, mm, not less than
Cutting angle
Slope cleaning angle with a grip angle in the slope plane of at least 45°
Ditch depth, m, not less
slope of the inner walls

from 1:2 to 1:3

slope of the outer walls

from 1:1 to 1:1.5

Angle of installation in the horizontal plane, full-circle blade
The angle of the part-turn blade from the position perpendicular to the longitudinal axis of the motor grader DZ-98
Lateral extension of the blade in both directions relative to
traction frame, mm, not less than
Dump lowering below the supporting surface, mm, not less than

Additionally

Control

Gearbox control, multiplier,
reverse and front axle

mechanical

clutch control

mechanical with hydroserving

Front wheel steering

hydraulic

Brake control:
wheeled

pneumatic

parking

mechanical

Management of working bodies

hydraulic

electrical equipment

Voltage, V
Starter power, kW (hp)
Rechargeable batteries:
type of
amount

Filling capacity

Motor grader fuel tank, l
Engine cooling and heating system, l
Engine lubrication system, l
Grader hydraulic system, l
Gearbox, hydraulic pump drive gearbox, transfer gearbox, l
Main gear of rear, middle axles (each), l
Main gear of the front axle, l
Final drive axle, l
Wheel brake, l
Anti-freeze fuse, l
Blade rotation reducer, l

Technical and economic indicators

Consumption of the working fluid of the hydraulic system, g / hour, no more
Specific fuel consumption, kg/m3, no more

Reliability indicators

80% resource before the first overhaul, engine hours, not less
Mean time between failures, engine hours, not less
Technical utilization coefficient, not less than
Specific total operational labor intensity of periodic technical maintenance, electric hours / hour, no more
Operational complexity of the daily technical
service, man/h, no more

Ergonomic indicators

Temperature at the driver's workplace, °C:
not less
at relative humidity 40-60%, not higher
at relative humidity 60-80%, not higher
for areas with an average air temperature at 13:00
hot month, exceeding plus 25 ° С, not higher
Efforts on the controls, N (kgf), no more than:
on the steering wheel when the motor grader DZ-98 is moving at a speed of at least 8 km / h on a horizontal section with a dry, hard, even surface
on the engine control pedal
on work equipment control levers used in each work cycle
on the control levers of the machine used when moving it under its own power
on brake pedals
on levers and pedals used no more than five times per shift
Equivalent sound level at the driver's workplace (after 300 hours of operation by the motor grader) dBA, not more than
Vibration hygiene standards and vibration performance requirements

according to GOST 12.1.012-90

Environmental indicators

The indicators meet the standards:
GOST 12.1.005-88

the level of gas contamination at the driver's workplace

GOST 17.2.2.02-86, GOST 24028-80

exhaust smoke

GOST 17.2.2.05-86, GOST 24585-81

emissions of harmful substances with exhaust gases

Video review of the motor grader DZ 98

The motor grader DZ-98 belongs to heavy motor graders, it has a class of 250. This machine can rightfully be considered unique, because there are simply no analogues of the DZ 98 in Russia. The manufacturer of motor graders DZ 98 is the YuUMK company, which is located in Chelyabinsk. Modifications and device DZ 98 allow it to be used for the construction of the roadway, as well as for its subsequent maintenance. This unit is also capable of excavating soils of 1-4 categories. It should also be noted that DZ 98 can be used without problems in the construction of such facilities as railways, irrigation, land reclamation, airfields.

The main composition of this model includes a grader and bulldozer blades, a ripper, but most of all, a grader-type blade is used for work, which is installed directly on the frame of the machine. It should also be noted that, for all its dimensions, the DZ 98 has good maneuverability. In addition, the manufacturers of this machine have taken care of the comfort of the driver, whose cab is equipped with the best equipment. It is most advisable to use such a machine when you need to perform a large amount of work.

The construction of embankments, planning, snow removal, profiling, building troughs, mixing soils, transporting materials - this is not a complete list of the capabilities of the DZ 98 motor grader. This machine is produced in two versions (for normal climate and for tropical). The price for DZ 98 reaches five and a half million rubles.

Technical characteristics of the motor grader DZ-98

common data
Class 250
Weight, operational 19 500/20 487 kg
Dimensions (LxWxH), mm 10800x3220x4000
Track narrow front wheels 2622 mm
Wide front wheel track 2696 mm
Narrow rear track 2502 mm
Wide rear wheel track 2576 mm
Motor grader weight on front axle 5 660 mm
Weight on middle and rear axles 13 850 mm
Load on the ground with the blade set perpendicular to the longitudinal axis 103,000 N (10,500 kgf)
Ground load on scarifier teeth 45,400 N (4,630 kgf)
Number of gears 6 forward/6 backward
Traction on blade while moving forward 185 650 N (18 565 kgf)
type of drive 1x3x3
Minimum turning radius 18 m
Parking brake hold slope at least 15%
Drive axles all (3)
steerable bridge front
half shafts fully unloaded type
Tire size 16.00-24" or 20.5-25"
Tire pressure 0.23....0.28 MPa
Engine
Type of diesel
Model YaMZ-238NDZ or Cummins M-11C265
Power 173 kW (240 hp) or 202 kW (275 hp)
Rotation frequency 1700 rpm or 1700 rpm
Start starter
Min. specific fuel consumption 220 g/kWh (162 g/hp.h)
Transmission type mechanical, with all-wheel drive, with front axle disengagement mechanism
Parking brake belt type
Intermediate gears to bridges cardan
The forward speed of the machine at nom. knee rotation frequency. shaft from 3.5 to 41 km/h
Grader Blade
Length 4 200 mm
Height 700 mm
Cutting angle 30-70
not less than 500 mm
dozer blade
Width 3 200 mm
blade height not less than 970 mm
Drawing prism volume 2.57 m 3
Lowering the blade below the ground 110 mm
Main cutting angle 55
Ripper
Number of teeth 5
Ripper width 1 800 mm
Max Ripper Depth 230 mm

Video

This article contains information about one of the most popular modifications of the DZ 98 motor grader. You can find out not only those. machine data, but also its detailed description.

Not so long ago, the Orel Road Machinery Plant produced the DZ 122 and DZ 122-1 models, as well as their modifications, after which a modernized motor grader DZ 122A was created on their basis.

The production of the first version of the DZ-98 motor grader was launched in 1972. Until now, it remains the heaviest model among Russian-made cars. Can be used in the North

Photo source: rm-terex.com

Assembly of DZ-98 motor graders is carried out at the Chelyabinsk Road Construction Machines (ChSDM) plant, which is currently part of the RM-Terex joint venture. Previously, the enterprise, located in the Chelyabinsk region, was called the Kolyushchenko Plant.

Over the past decades, the model has repeatedly gone through the process of modernization. Various modifications of the motor grader were available on the market. The current model has the DZ-98V index. The annual production of the machine is up to 300 copies.

Specifications DZ-98

Below are the main technical characteristics of the modern version of the motor grader.

Features of the model - a controlled drive axle, the ability to install a manual gearbox with a gear shift function. The steering box is adjustable. The number of gears for both forward and reverse is the same - six.

The minimum turning radius (the value is given for cases of movement on a dry concrete surface) is 18 m. The slope of holding the motor grader with a parking brake is at least 20%.

Weight

The operating weight of the model is 20,600 kg. Weight without additional equipment - 19 680 kg. The mass attributable to the front axle is 5,660 kg, to the middle and rear axles - 14,020 kg.


Photo source: rm-terex.com

Engine

The engine installed on the motor grader is certified according to Euro-2 standards. In addition to the currently standard YaMZ-238ND3 engine, there are instances with YaMZ-236NE2. The power in the second case is lower - 169 kW.

There is also a DZ-98VM version with a Cummins M-11C265 diesel engine (produces up to 202 kW).

Cab, working equipment

DZ-98V has a hexagonal cab. The designers have provided for the possibility of easy dismantling of the cab, which simplifies the transportation of the machine. An air conditioning system is offered as an option. Also, the buyer can order a damping system and / or a function of the floating position of the grader blade, an automatic leveling system.

The gearbox, multiplier, reverse and front axle are controlled by mechanics. Clutch control - mechanical with hydraulic booster. Hydraulics are responsible for turning the front wheels.


Photo source: rm-terex.com

As a result of the modernization of the frame, it became possible to install rear-mounted ripping equipment. The list of available working bodies includes a snow plow, front or rear ripper, bulldozer and grader blades, track laying equipment. The semi-rotary blade allows you to adjust the traction force by changing its working width, which, as a result, reduces the number of passes.

Dimensions DZ-98

Maintenance

To facilitate the maintenance process, an automatic lubrication system is offered.

The motor grader DZ-98 is equipped with multi-disc wheel brakes operating in an oil bath. This version does not require adjustment during operation.

Modifications

Modifications of the DZ-98 motor grader with a mechanical or hydromechanical transmission are available to customers. The grader blade can be fully swivel or non-swivel.

In addition, in addition to the usual version (from +45 to +40°С), the manufacturer offers a modification for regions with a tropical climate. The career version involves the installation of two hydraulic cylinders and tires of size 20.5-25. This modification is characterized by easier turning of the front steered wheels.

Analogues

Among the analogues from well-known manufacturers are:,

The progenitor of special equipment for planning and other work of the DZ-98 motor grader is the Chelyabinsk ChSDM plant, which began production of this class of units in 1978. Over the years of the plant's existence, several stages of modernization have passed, and today this is one of the few operating types of motor grader equipment, where the manufacturer of the DZ-98 grader has become a new plant of the JV "RM - Turks", which included the Chelyabinsk ChSDM plant.

Principal purpose and technical features of the machine

The main purpose of the DZ-98 grader is to carry out planning work for the design of the subgrade, and the soil can have a different working density of processing. The temperature regime of operation of the machines is from -45 C to +45 C, which allows us to say that the graders have proven themselves both in tropical conditions and in areas with a temperate climate. The manufacturer of the DZ-98 motor grader managed to introduce interesting ideas for the machine, which at that time were considered advanced in the territory of the socialist camp. At that time, no one produced analog equipment in the countries of Eastern Europe.

All main technical work on special equipment is carried out at the expense of the main executive body, which is the moldboard knife, which is attached to the attachments of the grader equipment. Attachments are easily raised to the maximum permissible level, lowered without problems, there are excellent data for turning in horizontal and vertical positions. High-quality control of the machine is carried out due to the hydraulic system, which indicates improved individual technical characteristics of the DZ-98 motor grader.

What is the purpose of the special equipment?

The main operation manual of the machine indicates the individual parameters of the machine, while it is recommended to use the technique for the following production purposes:

  • Various categories of construction and repair work on the roads.
  • Formation of the required base for the roadway; mode of movement of removed rock in the embankment.
  • Tasks for the formation and planning of various embankments.
  • Subgrade shifting mode, mixing ready-made soils, including those with additives.
  • Rock loosening, including using the method of removing old worn asphalt pavement with the help of scarification.
  • Profiling of special sections of the roadway.
  • For carrying out snow-removal works of the general and individual mission.

Main technical data and parameters of the machine

Given the popularity of special equipment, specialists can see that the technical characteristics of the DZ-98 grader fully meet the requirements for operation and use when used for various earthworks.

IndexValue
Machine classification 250
Grader DZ-98 (width x height x length)3220 x 4000 x 6000
Wheel track:

narrow tires

anterior

wide tires

anterior

Blade clearance350 mm
Clearance for the first bridge615 mm
Clearance for the second and third bridge440 mm
Machine operating weight19550 kg
Weight distribution option for 1 axle5660 kg
Weight distribution option for 2 and 3 axles13580 kg
Load impact on the soil

blade blade

chirker

Forward speedUp to 35 km/h
Reverse speedUp to 26 km/h
Permissible fuelDiesel only
Modification of the used power plant of the machineYaMZ-238ND2 Cummins M-11C265
General machine power parameters

173 kW at 1,700 rpm

202 kW at 1,700 rpm

Mains voltage24 V
Starter device, power parameter8.2kw
Rechargeable battery powered model

Power aggregate parameters of the machine

The Chelyabinsk manufacturer uses domestic power units of Yaroslavl production, which have the following modification - diesel engines for four cycles, V-shaped, eight-cylinder YaMZ-8482, YaMZ-238NDZ, YaMZ-238ND2 and twelve-cylinder YaMZ-240G. In a number of cases, in order to adapt the operation of the aggregate plant according to the declared parameters, where the fuel consumption per hour of the DZ-98 grader must correspond to the main parameters stated in the technical documentation, motors from the Ural manufacturer, known as U1D6-TK-S5, are used. Good test results for fuel consumption per 100 km of the DZ-98 motor grader are indicators of power plants made in the USA, in particular from Cummins, the serial model range M-11C265. Free access to the power plants is provided by the implementation of an interesting version of the hood from the casing. Under the hood there is also an advanced air cleaning device system, which, together with the gas exhaust muffling system, is located in the lower part of the hood. An additional device for the technical characteristics of the DZ-98 grader on the YaMZ-238ND2 power plant affects the direct fuel injection mode, which in turn is equipped with a turbocharging mode.

Transmission characteristics

The machine is provided with a mechanical system of the unit device, which transmits the torque mode to three bridges simultaneously, while it is allowed to turn off the cardan part of the first control bridge of the DZ-98 motor grader. On the middle, as well as on the rear axle, the drive mode is carried out using an intermediate type of cardan, which functions directly from the distribution gearbox for the 1-row type, together with a belt-type parking brake.

In turn, additional technical units, in particular the gearbox, as well as the clutch mechanism, gear components for the active drive of the hydraulic pump system are combined in a complex section of the block, they also have a conditional unified and common lubrication complex control system.

The gearbox has a universal multiplier type of execution, where the control mechanism is allowed for 6 main parameters and torque values ​​for the forward and reverse mode.

The clutch for the motor grader is dry type, which indicates the presence of a hydraulic servo for shutting down the machine.

Additional control systems

Given the high popularity of the machine, the following features of the machine's control components should be noted.

Frame. It has the appearance of a welded type of execution, with the presence of the head part of the universal pipe of the main type of execution and the rear part. Modular connection of common units of attachments is allowed on the frame.

wheel formula. It works according to the standard principle of the formula 1 x 2 x 3, which indicates that each axle of the machine is the leading one, and the front axle has a controlled mode of operation.

Hydraulic system. Through this optional mode, the integrated control of all the final control elements of the grader unit is performed. The design also uses a hydraulic motor.

Pneumatic system. It has a double sided version. Before the unit starts moving, air is pumped into the receiver. Pressure control is carried out by light signaling

Control. The unit is controlled directly from the operator's cabin, which is equipped with the maximum comfort and convenience, which indicates the possibility of full control of complex equipment designed to carry out technological work of any level of performance related to soil and earthen material.

The manufacturer also produces additional series of special equipment, which have one distinctive characteristic - they use special power plants, usually from the Yaroslavl manufacturer, and partly from the Ural manufacturer. In Russia, there are up to 70 specialized centers that carry out repairs and maintenance of the machine, according to the technical documentation of the main manufacturer ChSDM.

Video: Motor grader DZ-98

The motor grader DZ 98 is a special construction equipment designed to perform a range of earthmoving operations. It effectively copes with the profiling of territories, operations in construction and road works on soils of any category.

Thanks to its excellent technical characteristics, the car repeatedly won first places in various competitions. It has a high weight, which allows it to be used for heavy work, regardless of operating conditions. To increase the performance of the motor grader DZ 98, it is equipped with auxiliary bodies and units.

Equipment has been produced by the Chelyabinsk Road Construction Machines (ChSDM) plant since 1978. For a long time, special vehicles have been improved and modified, which made them more efficient and versatile. The manufacturer of 98 is the RM-Tereks concern, which includes ChSDM.

Applications

The equipment copes with various tasks in construction, road and municipal services, laying irrigation and melioration systems. The car works with soils of any category, at airfields and in other places when constructing roads, tracks and lanes.

Efficiency is ensured when using the heavy grader DZ 98 for:

  • loosening of all types of soils;
  • destruction of the roadway;
  • creation of asphalt concrete mix during laying;
  • leveling of territories;
  • snow removal;
  • transportation of land to the dump;
  • production of excavations for the construction of highways;
  • construction and repair of roads with a surface of soil or gravel.

Features and Benefits

The blade of the motor grader DZ 98 can be installed at different angles and taken out of the dimensions of the machine, this ensures ease of control and maneuverability. To increase productivity and improve the quality of work, it is planned to install sensors, attachments and an automatic control system for its position, balancers, a frame, an auxiliary sensor. The improved frame of the motor grader DZ 98 makes it possible to mount an additional ripper at the rear.

The 6x6 transmission with cardan drive of the front axle is one of the features of the machine. The hydromechanical unit guarantees increased traction and smooth running. Due to a large number of advantages, the high popularity of cars among Russian consumers is ensured:

  • maintaining high performance at a temperature of -50 / +50 degrees;
  • installation of additional equipment;
  • durability;
  • ease of operation and maintenance;
  • reliability;
  • the ability to adjust the position of the blade;
  • Ease of controls;
  • patency and maneuverability;
  • the ability to operate with soils of all categories.

Specifications and dimensions

The technical characteristics of the motor grader DZ 98 include:

battery 2x6ST-190A
checkpoint full mechanical drive with disengageable front axle
number of speeds 6 forward and backward
intermediate speeds cardan
starter 8.2 kW and 24 V
movement speed 47 km/h
hydraulic pumps 1-row drive, flexible coupling
103 kN (blade) and 45.4 kN (scarifier)
turning radius 18 m
weight of motor grader DZ 98 5.66/13.85 t
climb 15 degrees
clutch dry, closed, with brake controlled shaft
reducer 1-row with "handbrake" for two rear axles

The overall dimensions of the motor grader DZ 98 are 10.8 m x 3.22 m x 4 m. The wheelbase is 6 m, and the track width in front / behind is 2.62-2.7 m / 2.5-2.58 m .

Individual dimensions of the motor grader DZ 98 may differ depending on the position of the blade and the place of measurement. This also applies to clearance:

  • 0.35 m - transport position;
  • 0.395 m - under the suspension of the rear and front axles;
  • 0.44 m - under the rear axle;
  • 0.615 m - under the front axle.

Engine

Depending on the modification, several types of diesel units can be installed:

  • engine grader DZ 98 YaMZ-238NDZ (173 kW or 240 hp at 1700 rpm). It complies with Euro-1 standards and is characterized by durability;
  • motor YaMZ-236NE2 (169 kW or 230 hp at 2100 rpm);
  • installation Cummins М-11С265 (202 kW or 275 hp at 1700 rpm). It complies with the Euro-1 standard.

The average fuel consumption of the DZ 98 grader is 220 g/kWh.

Chassis

As standard, a DZ 98 motor grader gearbox with 6 steps in both directions is installed, which allows you to quickly and efficiently cope with the tasks. When working in difficult conditions, the manufacturer recommends the use of a mechanical transmission, which allows you to create a reserve of power and increase efficiency. The car can move forward at a speed of 41 km / h, backward - 47 km / h. The gearbox is equipped with all-wheel drive or only on the rear axle.

The transmission includes:

  • intermediate cardan speeds on axles;
  • "Handbrake" tape;
  • transfer gearbox for driving two axles with a "handbrake";
  • dry 2-disc closed-type clutch with hydraulic servo and brake mechanism;
  • 1-row hydraulic pump drive gearbox with flexible coupling.

The undercarriage of the motor grader DZ 98 with a 1x3x3 drive is installed on three drive axles. The front axle is controlled by the steering wheel. The main gear is represented by a conical 1-speed unit. The composition of the "hodovka" does not include differentials, and the axle shafts are mounted unloaded. Brake units are multi-disc, they function in oil, are made of metal and ceramics. To increase efficiency and traction characteristics, the use of cylindrical 1-stage side gearboxes is envisaged.

Suspensions for a pair of axles are made with balancers in the form of rods, and a hinge on the front axle serves as a counterweight. They are designed for pumping in different directions. "Handbrake" is able to hold the car on a base slope of up to 15 degrees.

The gearbox of the DZ 98 motor grader allows you to develop a fairly high speed, and it will take 15 m to stop completely, provided that you are moving at 30 km / h.

Operator's cab

The design of the cabin resembles a hexagon, which guarantees a large viewing angle and safety. The top of the machine can be put on and taken off at any time, making it easy to transport on a low bed trailer or in a van.

The interior space is characterized by comfort and ergonomics. The seat is adjustable in several directions. An air conditioner is optionally installed, which creates the required microclimate in the hot season.

The excellent technical characteristics of the DZ 98 grader are maintained when working in any climate. To optimize the performance of the grader, the installation of auxiliary units and functions is provided. The southern areas will require air conditioning, while the northern areas will require pre-heaters, additional interior insulation and a high-output heating system.

Ease of operation and maintenance

The device of the motor grader DZ 98 provides easy access to the main service points. Under the hood is the engine compartment, silencer and fuel filter. The one-piece hood eliminates the appearance of a large amount of noise and vibration during operation.

The front axle can be connected and disconnected, which guarantees economy in various operating conditions.

The main indicators of the car include:

Maintenance of the motor grader DZ 98 is carried out in accordance with the intervals established in the passport.

Working equipment

In addition to standard equipment, additional equipment can be installed. The manufacturer has provided various options for use in many areas of activity, which expands the scope of the machine and its efficiency. To loosen the soil, a ripper-scarifier is mounted in the rear of the equipment. An auxiliary wing is hung on the grader blade, which is necessary when clearing the road from snow, and cleaning behind the fences is carried out using an auxiliary side blade.

Additional working bodies are:

  • ripper;
  • bulldozer blade;
  • tooling for track arrangement;
  • snow dump;
  • pickaxe.

Technical characteristics of the grader DZ 98 when working with a track-laying body are presented:

The bulldozer blade allows you to clear a strip 3.2 m wide, capturing 2.57 m3 of material. The height of the organ is 0.97 m, the cutting angle is 55 degrees, and the digging depth is 0.11 m.

The ripping equipment is equipped with five tines, it can loosen to a depth of 0.23 m and cover a surface of 1.8 m.

The control of the motor grader DZ 98 with a grader blade is standard. The blade is equipped with a knife mounted on the supporting structure of the special equipment, it can be rotated in all planes. The main purpose is to level the artificially created surface when laying asphalt pavement. In cold weather, the working body copes with cleaning the surface from snow and ice.

The main characteristics of the grader when installing a standard working body.