Carburetor to 135 general information. Medium truck carburetors schemes, adjustment parameters and maintenance recommendations. Maximum speed limiter

A. Dmitrievsky, Ph.D.

We talked about light class truck carburetors, gave their diagrams, adjustment parameters and maintenance recommendations. Carburetor engines on mid-range trucks are considered by many to be an anachronism, but a huge number of such vehicles are still in use.

Two-chamber carburetors of eight-cylinder V-shaped engines ZIL (K-88, K-89, K-90) and GAZ (K-135) and their modifications (Fig. 1 and 2) have a number of fundamental differences from the previously considered systems. The main ones are the parallel opening of the throttle valves and the presence of a crankshaft speed limiter.

Each carburetor chamber feeds 4 cylinders. This circumstance determines the increased requirements for the accuracy of the adjustments necessary to ensure the same composition of the mixture in each group. The idle system supplies a jet of emulsion to the throttle space, to the zone where air moves at low speeds and therefore, unlike the autonomous system of K-131 and K-151 carburetors, cannot provide good fuel atomization. Part of the fuel goes in the form of a film along the walls of the inlet pipeline, due to which the composition of the mixture in different cylinders varies greatly, and therefore the engine has increased emissions of CO and CH with exhaust gases.

In order to meet the standards for CO (1.5%), it is necessary to lean the mixture so that incomplete combustion occurs in some cylinders and CH emissions increase. It was because of the eight-cylinder engines ZIL and GAZ that the permissible norms for CH had to be increased at a minimum speed of up to 3000 parts per million and up to 1000 at an increased one.

Why not use an independent idle system on these carburetors to ensure perfect fuel atomization? The speed limiter interferes, requiring the installation of both throttle valves on the same axle. In mass production, it is impossible to ensure a tight and uniform fit of the dampers to the walls of the air duct. In addition, at idle, the throttle valve axis bends and, as a result, it was necessary to increase the gap between the axis and the jumper between the chambers. It also has air in it. As a result, when the dampers are closed, the main part of the air enters through them, and it is not possible to organize the atomization of fuel with the remaining part of the air. All this makes it very difficult to tune carburetors during operation.

Before adjusting carburetors, it is necessary to check the ignition system: the ignition timing, the condition of the contacts and the angle of their closed state, the condition of the low and high voltage wiring, as well as the spark plugs. Then check the fuel level in the float chamber and the condition of the needle valve. In case of violation of its tightness, it is necessary to replace the sealing washer on the needle.

In carburetors with parallel opening throttle valves, even distribution of the mixture over the cylinders is very important under load conditions, since they determine the minimum operating costs. Therefore, it is for them that it is first of all necessary to ensure the same adjustment of both cameras. To do this, it is necessary to determine the throughput of the fuel and air jets of the main dosing system on a special pneumatic or liquid stand. In its absence, the diameter of its hole can serve as an indirect indicator of the throughput of the jet (see table 1).

The gaps between the edges of the throttle valves and the walls of the mixing chamber must be the same. If this is not the case, after loosening the screws securing the throttle valves to the axis by about one turn, unscrew the stop screw (“quantity screw”), close the valves until they stop against the walls of the mixing chamber, and then tighten the fixing screws. As a result, the shutters will self-adjust.

Good acceleration dynamics is provided by the accelerator pump. At the same time, not only its performance is important, but also the uniform supply of fuel to each of the chambers. To check this parameter, the carburetor is mounted on a stand with holes so that a beaker is placed under each mixing chamber. Next, 10 cycles are performed: a sharp opening of the throttle valves to the stop, and after the fuel supply is cut off, they are slowly closed to fill the cavity under the plunger. The results of measuring the performance of the accelerator pump are compared with tabular data. If there is a large difference in the amount of injected fuel between the chambers, the nozzle holes should be cleaned, and if this is not enough, then their flow sections should be clarified by a reamer.

Table 1. The ratio of the nominal diameter of the nozzle holes and throughput
Nominal hole diameter, mm Throughput, cm 3 / min Nominal hole diameter, mm Throughput, cm 3 / min
0,45 35 1,00 180 1,55 444
0,50 44 1,05 202 1,60 472
0,55 53 1,10 225 1,65 500
0,60 63 1,15 245 1,70 530
0,65 73 1,20 267 1,75 562
0,70 84 1,25 290 1,80 594
0,75 96 1,30 315 1,85 627
0,80 110 1,35 340 1,90 660
0,85 126 1,40 365 1,95 695
0,90 143 1,45 390 2,00 730
0,95 161 1,50 417

Checking and adjusting the idling system for CO and CH should begin with the high speed mode n pov. With an excessive concentration of CO (more than 2%), first of all, clean the air jets of the main dosing system and the idle system. If this does not help, you need to either reduce the fuel or increase the idle air jets (see Fig. 1). Considering that fuel jets already have very small flow sections, in order to avoid clogging in K-88, K-89, K-90 carburetors and their modifications, it is preferable to increase the throughput of idle air jets by 10-15%. After that, checking the concentration of CO and CH at n pov repeat. If necessary, additionally increase the air jets.

And only having achieved compliance with the standards for CO and CH at n pov start adjustment at the minimum idle speed of the crankshaft. By turning the “quality screw” of one of the chambers, the minimum CH concentration is achieved. Then the “quality screw” of the second chamber again achieves the minimum concentration of CH. After that, the concentration of CO is checked. As a rule, it somewhat exceeds the permissible value (1.5%). In this case, successively turning the quality screws at the same angle should achieve a decrease in CO to the norm. At the same time, for eight-cylinder ZIL and GAZ engines, the CH concentration usually slightly increases. Therefore, after adjustment to CO, it is necessary to check the concentration of CH, which should not exceed 3000 ppm.

The reason for the increased concentration of CH may be engine wear and, accordingly, high oil waste.

K-90 carburetors are equipped with forced idle economizers (EPKhH). In contrast to the EPHH valves of the previously considered K-131 and K-151 carburetors, which shut off the air-fuel mixture supply during engine braking, the K-90 carburetors use an electromagnetic valve that shuts off the fuel emulsion supply to the channel in front of the transition system, and therefore its flow sections are much smaller .

Table 2. Specifications and adjustment data for carburetors
Model K-88AM K-89 AE K-90 K-135
engine's type ZIL 508,
ZIL 130
ZIL 375 ZIL 508 ZMZ 53-11,
ZMZ 66-06,
ZMZ 672-11
Diameter, mm:
  • – mixing chamber
    • – narrow diffuser section:
    • - big
    • - small

36

36

36

34
Calibrated jet holes:
  • - main fuel
  • - full power
  • – air main dosing system
  • – idle air systems
  • - accelerator pump injectors
  • - economizer jet


2,5
2,2
1.6x1.8



2,5
2,2
1.6x1.8



2,5
2,2
1.6x1.8


1,3

0,85
1,8
0,6
1,6
Distance to the fuel level from the upper plane of the hull 19±0.5 19±0.5 19±0.5 20±0.5
Throughput of jets, cm 3 / min:
  • - main fuel
  • – fuel idle
  • – mechanical economizer

280
68
205

350
72
320

295
68
215

310
90
Fuel supply by accelerator pump in 10 strokes 15–20 15–20 15–20 16±4

The valve connection scheme also has fundamental differences from the previously considered carburetors: in the PXX mode, the control unit turns on the EPHX valve winding to the electrical circuit and the valve shuts off the emulsion supply. Instead of a microswitch, the carburetor has a contact plate on the bottom flange and a contact on the throttle lever. Thanks to this design, in case of any violations in the EPHX valve control system (open circuit, oxidation of contacts, etc.), the engine continues to idle and the driver does not notice the malfunction, since fuel consumption increases by only 2-4%, and on the highway practically does not change.

The EPHH valve starts working only after the engine cooling system has warmed up above 60 °C. At a mode of over 1000 rpm, the electronic unit turns on the power supply circuit for the EPHX valves. However, if the throttle valves are ajar, then the contacts on the stop screw are open, the power circuit is disconnected and the EPHH valves remain open. At a speed of more than 1000 rpm, when the driver releases the "gas" pedal, the solenoid valves shut off the emulsion flow through the idle system. When the speed drops to 1000 rpm, the control unit turns off the power circuit, the valves open, and the engine starts to idle.

The EPHH system can be checked on a warm engine using a 12 Volt lamp with a power of not more than 3 W, connected instead of a valve. When the speed increases (over 1500 rpm), the lamp should be on. If the lamp does not light, you should make sure that the wiring is not broken and clean the contacts on the carburetor and at the sensors. After a sharp closing of the throttle valves and a decrease in speed less than 1000 rpm, the lamp should go out. The operation of the valves is also checked by characteristic clicks when they land during a sharp closing of the throttle valves after operation at an increased speed (2000-2500 rpm). Separately, the tightness of the fit of each of the valves is checked, for which they must be unscrewed and connected to a 12 volt network. A hose is put on the valve, into which air or water is supplied under low pressure (for example, with a rubber bulb).

Timely and competent care of carburetors allows not only to avoid problems with the environmental police, but also to significantly reduce operating costs.

However, the carburetor is far from the only culprit of excessive fuel consumption and high levels of CO and CH in the exhaust gases. Of great importance is the condition of the engine air supply system.

In ZIL-431410, ZIL-130K and ZIL-131M vehicles, air is supplied to the air filter through a channel located in the engine hood amplifier. This allows you to increase the power performance of the engine by supplying colder air than in the engine compartment. In addition, outside air is usually cleaner, which reduces filter clogging, increases engine life, and contributes to the stabilization of its environmental and energy performance. In this case, it is necessary to monitor the presence of a plug in the additional openings of the channel in order to prevent air from entering from the engine compartment

Currently, three types of air filters are mainly used: oil-inertial, dry with a porous replaceable element, and dry inertial (cyclones).

The advantage of oil-inertial filters is the possibility of their long-term use without replacing the filter element. When clogged, the resistance changes slightly. The main disadvantage is the relatively low degree of air purification: 95-97% at the minimum and 98.5-99% at the maximum air flow.

The best air purification is provided by a porous material (paper, cardboard or synthetic). The cleaning efficiency reaches 99.5%. The disadvantage of such filters is the lower dust capacity and a noticeable increase in clogging resistance. Therefore, more often it is necessary to check the degree of clogging and replace or clean the filter element in a timely manner.

Establishing a relationship between vehicle mileage and air filter resistance increase is quite difficult. When driving in the city, on an asphalt highway, in winter conditions, the permissible mileage often exceeds 15 thousand kilometers. At the same time, several tens of kilometers in conditions of heavy dustiness can bring the filter resistance to the limit.

An increase in resistance leads to a deterioration in the filling of the engine cylinders, a violation of the carburetor adjustments, and an increase in CO and CH emissions. At high loads and a filter resistance of 5 kPa (about 40 mm Hg), the decrease in maximum power reaches 5-8%, and maximum torque - up to 3-5%. Fuel consumption increases. The air filter resistance is evaluated when testing the engine on a motor stand or a car on a roller stand, as well as when checking the filter on a vacuum unit. Some vehicles are equipped with vacuum indicators adjusted to a given allowable degree of filter clogging (usually 3.3-7.5 kPa). Vacuum indicators are available for heavy trucks, but are often installed on medium and small vehicles.

The element of the cardboard filter, which has reached the dust limit, must be replaced with a new one. At the same time, attention should be paid to the tightness of the sealing belts to the filter housing around the entire perimeter and the tightness of the sealing of the ends of the cardboard or synthetic element. In the absence of a replaceable element, it can be partially restored by blowing it with compressed air from the side of the internal cavity (if there is a pre-cleaner, blowing is done separately). In some cases, the filter element is washed with a non-foaming cleaning solution and dried thoroughly.

After purging, the dust capacity is on average restored by half, and after washing - by 60%, so the service life after regeneration is correspondingly reduced. Filter elements made of synthetic material allow repeated washing - up to 10 times.

Due to the low dust capacity of filters made of porous material for vehicles operating in conditions of high dust content, there are two- and three-stage filters. As a rule, the first stage is a cyclone or oil inertial filter, the second and third stages are dry porous filters.

It is necessary to periodically check the tightness of the connection of the air channels, hoses of the crankcase ventilation system, the installation of filter elements, seals of the carburetor flanges and the inlet pipeline. When changing the filter on a worn engine, it is necessary to check for oil leaks through the oil seals at high crankshaft speeds: the pressure in the crankcase has increased, and there is a possibility of oil leakage through worn oil seals and loose connections.

In the fuel supply system, it is necessary to periodically check the degree of clogging of the fuel filters. When they become clogged, especially in hot weather, steam locks occur, leading to disruption of the fuel supply.

Carburetor adjustment GAZ-53

The GAZ 53 carburetor has a two-chamber system, each of them works on 4 cylinders. The throttle valve is equipped with a drive to both chambers at once, so the fuel is dosed synchronously to all cylinders. For rational fuel consumption in different engine modes, the carburetor has several systems for regulating the composition of the fuel mixture (TC).

It looks like a carburetor installed on a GAZ 53

The GAZ-53 has a K-135 carburetor. The carburetor has a balanced float chamber. It is able to simultaneously open the throttle valves.

The carburetor originally had the K126B brand, its subsequent modification K135 (K135M). Fundamentally, the models are almost the same, only the control scheme of the device has changed, and in the latest releases, a convenient viewing window was removed from the float chamber. Now it became impossible to see the level of gasoline.

K-135 is emulsified, with two chambers and a falling stream.

Two chambers are independent of each other, through them the combustible mixture is supplied to the cylinders through the intake pipe. One chamber serves from the 1st to the 4th cylinders, and the other all the rest.

The air damper is located inside the float chamber and is equipped with two automatic valves. The main systems that are used in the carburetor operate on the principle of gasoline air braking, except for the economizer.

In addition, each chamber has its own idle system, main dosing system and sprayers. The two chambers of the carburetor have in common only a cold engine start system, an accelerator pump, a partially economizer, which has one valve for two chambers, as well as a drive mechanism. Separately, jets are installed on them, located in the spray unit, and related to the economizer.

Each idle system includes fuel and air jets, and two holes each in the mixing chamber. A screw with a rubber ring is installed on the bottom hole. The screw is designed to regulate the composition of the combustible mixture. A rubber seal prevents air from penetrating through the screw hole.

The air jet, in turn, plays the role of emulsifying gasoline.

The idle system cannot provide the required fuel consumption in all engine operating modes, therefore, in addition to it, the main metering system is installed on the carburetor, which consists of diffusers: large and small, fuel and air jets and an emulsified tube.

Main dosing system

The basis of the carburetor is the main dosing system (abbreviated GDS). It provides a constant composition of the vehicle and does not allow it to become depleted or enriched at medium speeds of the internal combustion engine (ICE). One fuel jet and one air jet are installed on each of the chambers in the system.

Idle system

The idle system is designed to ensure stable operation of the engine at idle speed of the internal combustion engine. The throttle valve of the carburetor should always be slightly ajar, and the gasoline mixture at idle (XX) enters the intake tract bypassing the GDS. The position of the throttle axis is set by the quantity screw, and the quality screws (one for each chamber) allow you to enrich or lean the mixture at idle. The fuel consumption of the car largely depends on the adjustment.

float chamber

The float chamber is located in the main body and maintains the level of gasoline in the carburetor, which is necessary for the normal operation of the engine power system. The main elements in it are a float and a locking mechanism consisting of a needle with a membrane and a valve seat.

Economizer

The economizer system enriches the vehicle at high engine speeds with increasing load. The economizer has a valve that, when the throttle valves are opened to the maximum, allows a portion of additional fuel through the channels bypassing the GDS.

accelerator pump

In the K126 (K135) carburetor, the accelerator is a piston with a cuff that operates in a cylindrical channel. At the moment of sharp pressing the accelerator (gas) pedal, the throttle actuator, mechanically connected to the accelerator system, causes the piston to move rapidly along the channel.

Scheme of the K126 carburetor device with the name of all elements

Fuel through a special atomizer is injected from the channel into the diffusers of the carburetor, and the vehicle is enriched. The accelerator pump allows you to smoothly move from idle to high speed and move the car without jerks and failures.

Speed ​​limiter

The system does not allow exceeding a certain number of revolutions of the crankshaft due to incomplete opening of the throttle. The operation is based on pneumatics, due to rarefaction, the diaphragm in the pneumatic valve of the device moves, turning the throttle axis mechanically connected to the limiter assembly.

Launch system

The starting system ensures stable operation of a cold engine. The system consists of pneumatic valves located in the air damper and a system of levers that connect the throttle and air damper. When the suction cable is pulled out, the air damper closes, the rods pull the throttle behind them and open it slightly.

When starting a cold engine, the valves in the air damper open under vacuum and add air to the carburetor, preventing the engine from stalling on a too rich mixture.

Carburetor malfunctions

There can be many different malfunctions in the carburetor of a GAZ 53 car, but all of them are associated with increased fuel consumption, regardless of whether the mixture is enriched or lean enters the cylinders. In addition to increased fuel consumption, the following symptoms of malfunctions are characteristic:

  • There is black smoke coming from the exhaust pipe. It is especially noticeable with a sharp increase in engine speed. In this case, shots can be heard in the silencer;
  • The engine is unstable at idle, it can also stall at idle;
  • The motor does not develop speed, chokes, there are pops in the intake manifold;
  • With a sharp acceleration in the operation of the internal combustion engine, a failure occurs;
  • Sluggish acceleration of the car, but at high speeds the car drives normally;
  • Lack of power, the engine does not develop speed;
  • Jerks when driving, especially noticeable when accelerating.

Carburetor repair for GAZ 53 truck

Any of the carburetor systems can be faulty, but the following most often occurs:


Carburetor repair primarily involves flushing and purging all systems. To do this, the carburetor is removed and disassembled to clean all the jets.

Adjustment

The K126B carburetor (also the K135 carburetor) has several adjustments:

  • idle move;
  • the level of gasoline in the float chamber;
  • stroke of the accelerator pump piston;
  • moment when the economizer system is switched on.

Only one adjustment is made without dismantling the carburetor itself - this is the engine idling. This procedure is performed most often, it can be performed by any driver. It is better to entrust the rest of the adjustments to specialists, but there are often craftsmen who make any settings with their own hands.
For proper adjustment of the XX, the engine must be technically sound, all cylinders must work without interruption.

Idle adjustment:

  • with the engine turned off, tighten the quality screws of both cameras to the end, then unscrew each one by about 3 turns;
  • start the engine and warm up to working condition;
  • set the number of revolutions XX to approximately 600 with the quantity screw. There is no tachometer in the GAZ 53 car, so the revolutions are set by ear - they should not be too low or high;
  • we tighten one of the screws of quality and moment until there are interruptions in the operation of the internal combustion engine, then we take the screw back by about one eighth of a turn (until the motor runs steadily);
  • we also do with the second camera;
  • set the desired number of revolutions with the quantity screw;
  • if necessary, increase the speed with the quality screw if the engine stalls when the gas pedal is reset.

A.N.Tikhomirov CARBURETTORS K-126, K-135 GAZ PAZ CARS

A.N.Tikhomirov

CARBURETTORS K-126, K-135 GAZ PAZ CARS

The power of internal combustion engines is determined by the energy that is contained in the fuel and released during combustion. To achieve more or less power, it is necessary, respectively, to supply more or less fuel to the engine. At the same time, an oxidizing agent, air, is necessary for the combustion of fuel. It is the air that is actually sucked in by the engine pistons during the intake strokes. With the “gas” pedal connected to the throttle valves of the carburetor, the driver can only limit the air supply to the engine or, on the contrary, allow the engine to fill up to the limit. The carburetor, in turn, must automatically monitor the flow of air entering the engine and supply a proportional amount of gasoline.

Thus, the throttle valves located at the outlet of the carburetor regulate the amount of the prepared mixture of air and fuel, and hence the engine load. Full load corresponds to the maximum throttle openings and is characterized by the highest flow of the combustible mixture into the cylinders. At "full" throttle, the engine develops the most power achievable at a given speed. For passenger cars, the share of full loads in real operation is small - about 10.15%. For trucks, on the contrary, full load modes take up to 50% of the operating time. The opposite of full load is idling. In the case of a car, this is the operation of the engine with the gearbox disengaged, no matter what the engine speed is. All intermediate conditions (from idle to full loads) fall under the definition of partial loads.

The car engine operates in a huge variety of operating modes caused by changing traffic conditions or the desire of the driver. Each mode of movement requires its own engine power, each mode of operation corresponds to a certain air flow and must correspond to a certain composition of the mixture. The composition of the mixture refers to the ratio between the amount of air and fuel entering the engine. Theoretically, the complete combustion of one kilogram of gasoline will occur if a little less than 15 kilograms of air is involved. This value is determined by the chemical reactions of combustion and depends on the composition of the fuel itself. However, in real conditions it turns out to be more profitable to maintain the composition of the mixture, although close to the named value, but with deviations in one direction or another. A mixture in which there is less fuel than theoretically necessary is called lean; in which more - rich. For quantitative assessment, it is customary to use the excess air coefficient a, showing the excess air in the mixture:

Carburettors K-126 and K-135 of GAZ and PAZ cars


A.N.Tikhomirov

In this article you will find:

CARBURETORS K-126, K-135 CAR GAS PAZ

Hello friends, 2 years ago, back in 2012, I ran into this wonderful book, even then I wanted to publish it, but as usual, there was no time, then my family, and now, today I stumbled upon it again and could not remain indifferent, after a little searching on the net, I realized that there are a lot of sites that offer to download it, but I decided to do it for you and publish it for self-development, read for health and gain knowledge.

Cand. tech. Sciences A.N.Tikhomirov

From the author

K-126 series carburetors represent a whole generation of carburetors produced by the Leningrad carburetor plant "LENKARZ", which later became PECAR JSC (Petersburg carburetors), for almost forty years. They appeared in 1964 on the legendary GAZ-53 and GAZ-66 cars simultaneously with the then new ZMZ-53 engine. These engines, from the Zavolzhsky Motor Plant, replaced the famous GAZ-51, along with the single-chamber carburetor used on it.

A little later, since 1968, the Pavlovsk Bus Plant began producing PAZ-672 buses, in the seventies a modification of PAZ-3201 appeared, later PAZ-3205 and an engine made on the basis of the same one used on trucks, but with additional elements. The power system did not change, and the carburetor was also, respectively, of the K-126 family.

It should be remembered that the carburetor is only part of a complex complex called the engine. If, for example, the ignition system does not work properly, the compression in the cylinders is low, the intake tract is leaky, then it is at least illogical to blame the "failures" or high fuel consumption only on the carburetor. It is necessary to distinguish between defects related specifically to the power system, their characteristic manifestations during movement, and nodes that may be responsible for this. To understand the processes occurring in a carburetor, the beginning of the book is given to a description of the theory of regulation of spark ICEs and carburation.

Currently, Pavlovsk buses are practically the only consumers of eight-cylinder ZMZ engines. Accordingly, carburetors of the K-126 family are less and less common in the practice of repair services. At the same time, the operation of carburetors continues to ask questions that need answers. The last section of the book is devoted to identifying possible malfunctions of carburetors and how to eliminate them. Do not expect, however, that you will find a universal "master key" to eliminate every possible defect. Assess the situation for yourself, read what is said in the first section, "attach" it to your specific problem. Carry out a full range of work on adjusting the carburetor units. The book is intended primarily for ordinary drivers and those who maintain or repair power systems in bus or car fleets. I hope that after reading the book they will not have any more questions regarding this family of carburetors.

OPERATING PRINCIPLE AND CARBURETTOR DEVICE

1. Operating modes, ideal carburetor performance.

The power of internal combustion engines is determined by the energy that is contained in the fuel and released during combustion. To achieve more or less power, it is necessary, respectively, to supply more or less fuel to the engine. At the same time, an oxidizing agent, air, is necessary for the combustion of fuel. It is the air that is actually sucked in by the engine pistons during the intake strokes. With the “gas” pedal connected to the throttle valves of the carburetor, the driver can only limit the air supply to the engine or, on the contrary, allow the engine to fill up to the limit. The carburetor, in turn, must automatically monitor the flow of air entering the engine and supply a proportional amount of gasoline.

Thus, the throttle valves located at the outlet of the carburetor regulate the amount of the prepared mixture of air and fuel, and hence the engine load. Full load corresponds to the maximum throttle openings and is characterized by the highest flow of the combustible mixture into the cylinders. At "full" throttle, the engine develops the most power achievable at a given speed. For passenger cars, the share of full loads in real operation is small - about 10 ... 15%. For trucks, on the contrary, full load modes take up to 50% of the operating time. The opposite of full load is idling. In the case of a car, this is the operation of the engine with the gearbox disengaged, no matter what the engine speed is. All intermediate conditions (from idle to full loads) fall under the definition of partial loads.

A change in the amount of mixture passing through the carburetor also occurs at a constant throttle position in the event of a change in engine speed (the number of operating cycles per unit time). In general, the load and speed determine the mode of operation of the engine.

The car engine operates in a huge variety of operating modes caused by changing traffic conditions or the desire of the driver. Each mode of movement requires its own engine power, each mode of operation corresponds to a certain air flow and must correspond to a certain composition of the mixture. The composition of the mixture refers to the ratio between the amount of air and fuel entering the engine. Theoretically, the complete combustion of one kilogram of gasoline will occur if a little less than 15 kilograms of air is involved. This value is determined by the chemical reactions of combustion and depends on the composition of the fuel itself. However, in real conditions it turns out to be more profitable to maintain the composition of the mixture, although close to the named value, but with deviations in one direction or another. A mixture in which there is less fuel than theoretically necessary is called lean; in which more - rich. For quantitative assessment, it is customary to use the excess air coefficient a, showing the excess air in the mixture:

Carburetor adjustment to 135 on gas 53

The main functions of the carburetor in the car is the preparation and dosage of the combustible mixture. On ZMZ-53 engines, on GAZ cars, a carburetor is installed to 135. The process implies a uniform distribution of the combustible mixture over the cylinders of the car's power unit.

The device and purpose of the carburetor to 135

The gas-53 carburetor device consists of several parts. Fuel consumption is controlled by independent fuel mixture control systems. Characteristics of the carburetor gas 53 has a drive to two chambers, for the synchronous distribution of the combustible mixture. The modification and device of the carburetor to 135 is equipped with a balanced type float chamber, this makes it possible to simultaneously open the dampers.

Scheme of the K-135 carburetor and speed limiter sensor: 1 - accelerator pump: 2 - float chamber cover; 3 - air jet of the main system; 4 - small diffuser; 5 - idle fuel jet; 6 - air damper; 7 - accelerator pump sprayer; 8 - calibrated economizer atomizer; 9 - discharge valve; 10 - idle air jet; 11 - fuel supply valve; 12 mesh filter; 13 - float; 14 - sensor valve; 15 - spring; 16 - sensor rotor; 17 - adjusting wing; 18 - viewing window; 19 - cork; 20 - diaphragm; 21 - limiter spring; 22 - throttle valve axis; 23 - vacuum restrictor jet; 24 - gasket; 25 - air restrictor jet; 26 - cuff; 27 - main jet; 28 - emulsion tube; 29 - throttle valve; 30 - idle adjustment screw; 31 - housing of the mixing chambers; 32 - bearings; 33 - throttle actuator lever; 34 - check valve of the accelerator pump; 35 - body of the float chamber; 36 - economizer valve.

Thanks to the improved intake, it was possible to achieve a more homogeneous working mixture. A new cylinder head, paired with a manifold, with a high-quality setting, is accompanied by a decrease in toxicity. The carburetor for 135 is equipped with helical channel walls, with an increased compression ratio, it saves up to 7% of fuel.

Main dosing system

Uniform, constant composition of the working, fuel mixture is provided by the main dosing system. Characteristics imply the installation of fuel and air jets on each chamber, a gas carburetor 53, as part of the metering system, there is an air atomizer. The constant composition of the mixture ensures stable operation at medium vehicle speeds.

Parameters of dosing elements of the K-135 carburetor

Idle system

Stable and uniform idle speed on the carburetor gas is achieved by the throttle position. The fuel mixture enters the working part when bypassing the GDS, the damper for unhindered access to the cylinders must be ajar in the correct position.

Scheme of the idling system K 135: 1 - float chamber with a float mechanism; 2 - main fuel jet; 3 - emulsion well with emulsion tube; 4 - screw "quality"; 5 - via; 6 - valve for supplying fuel to the holes of the idle system; 7 - idle air jet; 8 air jet plug; 9 - idle fuel jet; 10 - air inlet.

The carburetor device for 135 provides for the adjustment of the XX system. The setting directly affects fuel consumption, the quality and quantity screws regulate the parameters of the mixture supply.

float chamber

The elements of the float chamber are:

  • The locking mechanism, the needle with the membrane of which is installed in the valve seat;
  • A float that regulates the amount of fuel mixture in the chambers.

Scheme for checking the fuel level in the carburetor float chamber to 135: 1 - fitting; 2 - rubber tube; 3 - glass tube.

The main purpose of the carburetor float chamber to 135 is to maintain the fuel level for the stable operation of the car. The chamber is installed in the main body of the carburetor.

Economizer

The economizer is responsible for realizing the full power of the engine. The composition of the device includes a valve that supplies fuel through the channels bypassing the GDS.

Carburetor economizer k 135

The gas 53 carburetor is designed in accordance with toxicity standards; at stable loads, access to the combustion chamber is blocked by excess fuel.

accelerator pump

Scheme of the carburetor accelerating pump: 1 - rod; 2 - bar; 3 - well; 4 - spring; 5 - piston; 6 - check valve; 7 - thrust; 8 - lever; 9 - throttle valve; 10 - discharge valve; 11 - atomizer.

When the accelerator is pressed all the way in motion, the accelerator pump, built into the carburetor of the k 135 model, takes over. The fuel supply to the k135mu occurs due to the piston in the cylindrical channel, which begins to enrich the mixture. The device is made with a mixture sprayer, due to this, the car picks up speed smoothly, without jerks.

Speed ​​limiter

The operation of the system is carried out on pneumatics, the movement of the diaphragm occurs due to vacuum, turning the axis of the throttle valves. Mechanically linked to the limiter, the gas 53 carburetor system does not allow full opening of the throttle valves. The number of revolutions of the engine is controlled by the throttle.

Launch system

The cold engine is started by the starting system. The process goes like this:

  • The suction drive lever attached to the passenger compartment is pulled out to the desired distance;
  • The system of levers slightly opens the throttle of the air damper drive, thereby blocking the air.

Starting is carried out by enriching the mixture, controlling the fuel supply. The characteristics of the k135 device are implemented in such a way that the car engine does not stall. The air damper has a valve, under the action of which vacuum opens air access, in order to avoid an overly rich mixture.

Carburetor malfunctions

Failure to comply with the conditions for the frequency of vehicle maintenance can lead to breakdowns. Malfunctions in the fuel supply by the carburetor device gas 53 stops normal operation for various reasons and conditions. If a malfunction of the nodes is detected, it is necessary to determine which particular unit is malfunctioning during operation. There are times when breakdowns are caused by incorrect operation of the ignition system. Before repair, it is necessary to check the ignition system for sparks. The carburetor for 135 should only be opened if the fuel supply system has been checked. Fuel supply can be obstructed by clogged fuel lines or hoses.

The main malfunctions in the operation of the gas carburetor 53 may be enrichment or re-depletion of the mixture. Both factors may be the result of improper adjustment of the k135mu, lack of tightness in the system, or clogging of the fuel supply system.

  • High fuel consumption, unstable idling;
  • Failures during acceleration or increased loads, a consequence of jamming of the accelerator pump drive piston;
  • Clogged jets. Occurs with an aggressive operating environment, faulty filters;
  • Depressurization of the body of the float chamber k135 leads to a depletion of the mixture when the internal combustion engine is unstable in certain modes;
  • Overflow of fuel into the combustion chamber due to malfunctions of the needle of the float system leads to difficult starting of the car.

Flushing and purging of systems with air flow, units is carried out when one of the causes of unstable operation is identified, as well as the quality of prevention. Usually it is recommended to entrust the repair of a gas 53 carburetor to specialists, they are equipped with the necessary tools and skills for quality work. You can adjust the idle groove with your own hands by removing the air filter.

Adjustment and repair

Without completely disassembling the device, it is possible to adjust only the idle level with your own hands. Fuel consumption depends directly on the speed of the crankshaft. The principle of operation is the adjustment of the carburetor gas with 53 screws of quality and quantity.

There are several adjustments:

  • The amount of gasoline in the float chamber;
  • Setting up the economizer;
  • Accelerator pump piston stroke;
  • Number of revolutions, idle jet.

Proper idle adjustment is carried out on a serviceable engine. Usually, the procedure is performed after prophylaxis in order to exclude other possible causes of unstable work.

Type of carburetor without cover: 1 economizer rod; 2 planks for the drive of the echonomizer and accelerator; 3 - accelerator piston; 4 - main air jets; 5 - top screw of the accelerator pump; 6 - "quality" screws; 7 - "quantity" screw

The process and adjustment scheme for XX on a 53 carburetor is the following principle of operation:

  • The adjusting screws of a cold engine are tightened to the stop, then unscrew 3 full turns. It is possible to adjust the carb with a slotted screwdriver;
  • Warm up the engine to operating temperature;
  • The number of revolutions to 135mu is regulated by a screw by ear, since the car is not equipped with a tachometer. Turnovers should be kept between high and low, wiping and jerking are unacceptable;
  • The k135 quality screw is tightened until the level of engine interruptions begins, it is necessary to adjust gradually, adjust the groove with your own hands, until normal, stable operation is achieved.
  • The amount is adjusted on both chambers, parallel to each other;
  • In cases where the car stalls when releasing gas, it is possible to increase the operating speed.

Gas carburetor repair 53 is carried out in case of significant damage to the components or detected contamination. Flushing is done on demand, too frequent a procedure can forget the fuel supply channels, disable the devices. The most common method is to clean the float chamber. Deposits are removed only by the top layer, since the stuck dirt can get into the inlet part of the channels and disrupt the operation of all systems. The causes of soot and deposits are poor-quality or old fuel filters. Carburetor gas 53 when flushing, it is worth immediately replacing all fuel and air filters.

During disassembly, it is necessary to check the condition of all elements of the system. We will repair the jets, dampers and the accelerator pump, which have thin channels, when clogged, affect the operation of the engine.

Maintenance and possible adjustment of the gas carburetor 3307 installed on a gazelle car does not require complete removal from the engine. The plant has provided that the dismantling of the air filter makes it possible to perform a scheduled check of the condition, adjust the idle speed. With a complete cleaning and replacement of nodes, the node is removed from the engine. Proper maintenance and filter replacement make the need for a complete overhaul minimal. It is enough to carry out prophylaxis as it gets dirty in the form of washing the K-135 carburetor.

Flushing is done with a flammable liquid. There are special tools, the principle of operation of which allows, under air pressure, to deliver liquid to hard-to-reach places, grooves. External washing is carried out with a brush until deposits and dirt are completely removed. Care should be taken when flushing the internal parts, as there is a possibility of breaking the seals or clogging the channels with dirt.

Device repair and adjustment of the carburetor to 135

Carburetors K-126, K-135. Guide - Part 1

Principle of operation, device, adjustment, repair

Publishing house "KOLESO" MOSCOW

2002 This brochure is intended for car owners, station workers
maintenance and persons studying the device of the car, and considers
theoretical foundations of carburation, design, features, possible methods of repair and
adjustment of carburetors K-126 and K-135 of the Leningrad plant "LENKARZ" (now "PEKAR"),
installed on cars of Gorky and buses of Pavlovsk Automobile Plants.
The brochure is intended for car owners, employees of service stations
service and persons studying the device of the car.

K-126 series carburetors represent a whole generation of carburetors,

produced by the Leningrad carburetor plant "LENKARZ", which later became JSC
"PEKAR" (Petersburg carburetors), almost forty years. They appeared in 1964 on
legendary cars GAZ-53 and GAZ-66 simultaneously with the then new ZMZ-53 engine.
These engines, from the Zavolzhsky Motor Plant, replaced the famous GAZ-51, along with
used on it single-chamber carburetor.

A little later, since 1968, the Pavlovsk Bus Plant began producing PAZ-672 buses, in

the seventies, a modification of the PAZ-3201 appeared, later the PAZ-3205 and on all
an engine is installed, made on the basis of the same one that was used on trucks, but with
additional elements. The power system did not change, and the carburetor was also,
respectively,
family K-126. .

The impossibility of immediately completely switching to new engines led to the appearance in 1966

The ZMZ-53 engines were improved and changed. Last major change

The carburetor engine differs from the injection engine not only in the device, but also in the features of operation. This article talks about what needs to be considered when operating a car with a carburetor, how to maintain it, how to make basic adjustments, and what problems owners of cars with carburetor engines most often encounter.

position (drown). Most modern carburetors are equipped with a semi-automatic control system that opens the damper as the engine warms up, so the driver only needs to pull out the “choke” handle and start the engine, and automation will provide a stable operating mode. Carburetor adjustments In any carburetor there are several main adjustment elements made in the form of screws: - Quality screw - provides adjustment of the quality of the fuel-air mixture, with its help the composition of the mixture changes (by changing the concentration of fuel); - Quantity screw - provides adjustment of the amount of the mixture entering the cylinders at idle, with its help the number of engine revolutions at idle is changed; - Toxicity screw - provides adjustment of the composition of the fuel-air mixture by changing the amount of air supplied to the atomizer through the main air jet. In carburetors, they can

Carburetor: how to create a nutrient mixture for the engine

Despite the spread of fuel injection systems, there are still many cars with carburetor engines on Russian roads, and this must be reckoned with. About what a carburetor is, why it is needed in a car, what device it has and on what principles its work is based, read in this article.

indicators, and even one engine in different operating modes requires a mixture with different concentrations of fuel and air. Therefore, a modern carburetor is a complex assembly with several systems necessary to ensure the operation of the power plant in any conditions and in any modes. Types and types of carburetors There are several types of carburetors, but today only two of them have become widespread: - Membrane-needle; - Float. The membrane-needle carburetor is inexpensive and simple in design, but it has a number of disadvantages, therefore it has received limited distribution in cars. But, on the other hand, this carburetor can work in almost any position, therefore it is widely used on low-power motors of devices such as lawn mowers, chainsaws and others. econostat emulsion jet; econostat emulsion channel; air jet of the main dosing system;

PAZ buses with automatic transmission: new cars for modern cities

The Pavlovsk Bus Plant has been producing its buses since 1952, and for all these sixty years PAZs have been serving faithfully in Russian cities and villages. In recent years, PAZ has taken a course towards modernization and the creation of truly modern machines. Among the new products of the plant are PAZ city buses equipped with an automatic transmission. These machines will be discussed in this article.

only the following works are carried out: - Filter change every 80,000 km; - Oil change every 120,000 km. The total resource of the box reaches 500,000 km or more. Also, Allison provides a branded warranty for 3 years without a mileage limit, and in the event of a breakdown, you do not have to buy PAZ spare parts - Allison will simply replace the box. Model range PAZ with automatic transmission Pavlovsky plant produces two models of buses with Allison automatic transmission: - Middle class bus PAZ-320412-05; - City low-floor middle class bus PAZ-3237. It is also possible to install the Allison 2000 series automatic transmission on other models of Pavlovsk buses, mainly on city buses. PAZ-320412-05 "Vector". City bus of the middle class with a capacity of 60 passengers (22 seats). Equipped with Euro-4 class Cummins ISF diesel engine and Allison 2100 automatic transmission. Created on the basis of earlier

Reading 3 min.

Many beginners, having heard stories from more experienced drivers about the pros after adjusting the carburetor, begin to experiment with their car. However, carburetor tuning is not about pumping up a wheel. Consistency, attention and experience are important here.

In order for the K-135 carburetor to serve for many years, you need to monitor it, that is, regularly clean and adjust it.

In general, this carburetor does not need much adjustment, since for the most part the quality of the air-fuel mixture depends on the jets. That is why it is their car owners who are trying to reduce or increase by eye so that the engine runs more economically. But such adjustment often does not end well.

So if you decide to disassemble the carburetor, try not to confuse the jets with different ratings and locations. Don't forget to keep clean during disassembly/assembly.

They clean the carburetor to 135 from dirt first from the outside in order to prevent it from getting inside during disassembly. Then the carburetor is carefully washed with acetone or a special wash. It is most convenient to clean the channels with a syringe: the flushing liquid is drawn into the syringe and forced into the channels under pressure. So all carburetor components are guaranteed to be washed. As a result, each channel is purged with a vacuum cleaner or air from a compressor.

Step-by-step check and adjustment of the K-135 carburetor.

First, the carburetor is removed from the engine, for which they remove, disconnect and unscrew many different other elements. Then it is disassembled and proceed to inspection and adjustment.

Set up in K-135 carburetors mainly 3 elements:

  1. Having looked into the special viewing window of the float chamber, having previously stopped the car on a flat area and pumped up fuel with the lever for manual pumping of the fuel pump, we check the fuel level so that there is no overflow or underfilling;
  2. The acceleration dynamics of the car depends on the accelerator pump, that is, if the pump is made larger, the amount of fuel supplied will increase, and therefore the car will be able to accelerate faster;
  3. Inspection of idling occurs by inspecting two screws on the hull, where one shows the quantity and the other the quality of the mixture.

The tightness of the float is checked as follows: the float is lowered into hot water and watched for half a minute to see if bubbles come out of it. If the air does not come out, then the float is not broken, and if bubbles are found, the float, having removed the remaining fuel and water from it, is soldered. In this case, the weight of the float should not exceed 14 grams. Then again check with hot water for leaks.

But it is better if the adjustment of the K-135 carburetor is carried out by professionals in a car service or it will be carried out by the car owner under the supervision of specialists, because the adjustment is a very delicate, long and responsible process. The master, on the other hand, will perform all the necessary actions much faster and make the carburetor work more efficient.

If you act on your own, without special knowledge and experience in adjusting the carburetor, instead of improving it, you can ruin it without a chance of recovery.

With a ZMZ-5231.10 gasoline engine, it is 19.6 liters at a speed of 60 km / h, at a speed of 80 km / h, the consumption increases to 26.4 liters. But such indicators are almost impossible to achieve on a loaded car, especially in urban areas.

An example of a classic GAZ 3307 truck

A very important part of the fuel system is the carburetor. With the help of a carburetor, a combustible mixture is formed, which is ignited by a spark in each of the engine cylinders, therefore, the behavior of the car largely depends on the correct setting of the carburetor.

It should be noted that carburetors are currently being actively replaced by injection systems in which the regulation of the gasoline / air ratio is carried out automatically, but, nevertheless, there are still a lot of cars that use the traditional carburetor system. These include and.

The K-135 carburetor is installed. It is a modification of the K-126, having almost the same device, differing only in the diameter of the jets and in some versions of the diffusers.

The principle of operation of K-135

The carburetor is used to prepare a high-quality fuel mixture. The air flow with gasoline is mixed in the required proportion, the proportion is set by the diameter of the diffusers and jets. The amount of mixture also depends on the throttle position.

Carburetor models K135 and K135MU

Since the GAZ 3307 car was produced at the time when it was moving towards the unification of parts and assemblies, this car uses the K135 or K135MU carburetor, which is also used in some other cars.

An example of a K135 carburetor for GAZ 3307

This carburetor largely repeats its predecessor, the K126 model, differing from it in a number of technical points - jet sections, a vacuum extraction system, as well as much less adjustment options.

However, the K135 is more common on cars seen today, so most mechanics have dealt with it.

Device K-135

The carburetor has a standard device - it has two chambers and, accordingly, two chokes. They are adjustable with two screws, which allows you to adjust the quality of the mixture in the carburetor (and hence the idle speed) individually for each of the chambers. However, improper installation of throttle plates can cause uneven operation of each of the groups of cylinders serviced by the carburetor, which means unstable idling of the engine.

diagram of the K135 carburetor device

The situation is saved only by the fact that the operating time in this mode for trucks is small. The flow in these carburetors is falling, which virtually eliminates the possibility of flooding the engine and facilitates starting in difficult conditions. In each of the carburetor chambers, the mixture is sprayed twice, the float chamber is balanced.

As already indicated at the beginning of the article, it is possible to install two carburetor models on the GAZ 3307 - K135 and its modification K135MU.

The difference between these two carburetors, first of all, is the presence of a fitting for the engine exhaust gas recirculation system. Naturally, it is not worth overpaying for an unnecessary function, in the event that, of course, your engine is not equipped with such a system.

It looks like a K135MU carburetor model

The K-135 carburetor is a two-chamber type, each chamber provides four cylinders of an 8-cylinder V-shaped engine with a fuel mixture. The device includes the following basic body parts:

  • Aluminum throttle body (bottom);
  • Main body (in which the float chamber is located);
  • Upper part of the carburetor (cover);
  • Limiter body.

Read also

New truck GAZ-3307

The carburetor is a rather complex mechanism; in the K-135, several systems work for preparing the fuel-air mixture:

  • Main dosing system (main in the carburetor);
  • float chamber;
  • Economizer system;
  • Accelerator pump;
  • Starting device;
  • idle system;
  • mixing chamber;
  • Crankshaft speed limiter.

Scheme of the carburetor device for Gas 3302

Purpose of carburetor systems:

Malfunctions affecting fuel consumption

signs

Carburetor malfunctions adversely affect the operation of the motor. Signs of problems with the carburetor:

  • Unstable operation of the internal combustion engine at idle, or the engine regularly stalls at these speeds;
  • Dips at medium speeds;
  • With a sharp press on the accelerator pedal, the engine twitches and chokes;
  • ICE does not develop high speed;
  • Black smoke is coming out of the muffler pipe;
  • Pops and shots are heard from the carburetor or from the exhaust pipe;
  • The engine runs only with a half-closed air damper;
  • The motor "troit" and fills the candles;
  • The engine is difficult to start, and only when the gas pedal is pressed.

It should be noted that almost any carburetor malfunction is accompanied by increased fuel consumption.
There can be no question of an acceptable rate here, and at such an expense, the needle of the fuel level sensor in the passenger compartment is rapidly approaching zero even at a speed of 60 km / h on a flat road.