| Instructions for the position " Car repair mechanic 2nd category", presented on the website, meets the requirements of the document - "DIRECTORY OF Qualification Characteristics of Workers' Professions. Issue 69. Automobile transport", which was approved by order of the Ministry of Transport and Communications of Ukraine dated 02/14/2006 N 136. As amended by order of the Ministry of Transport and Communications of Ukraine dated 09/04/2008 N 1097. The document status is "valid". |
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Preface to the job description
0.1. The document comes into force from the moment of approval.
0.2. Document developer: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.
0.3. The document has been approved: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.
0.4. Periodic verification of this document is carried out at intervals not exceeding 3 years.
1. General Provisions
1.1. The position "Car repair mechanic 2nd category" belongs to the "Workers" category.
1.2. Qualification requirements - complete general secondary education and vocational training in production. Advanced training and work experience as a 1st category car repair mechanic - at least 0.5 years.
1.3. Knows and applies in practice:
- basic information about the structure of cars;
- the procedure for compiling simple constituent units;
- techniques for insulating and soldering wires;
- methods of performing fastening work and the scope of first maintenance;
- purpose and rules of use of the most common universal and special devices and instrumentation;
- basic mechanical properties of processed materials;
- purpose and use of cooling and brake fluids, oils and fuels;
- rules for the use and use of pneumatic and electric tools;
- basic information about the system of tolerances and landings, qualities and roughness parameters;
- fundamentals of electrical engineering and metal technology in the scope of the work performed.
1.4. A 2nd category car repair mechanic is appointed to the position and dismissed from the position by order of the organization (enterprise/institution).
1.5. A 2nd category car repair mechanic reports directly to _ _ _ _ _ _ _ _ _ _ .
1.6. A 2nd category car repair mechanic supervises the work of _ _ _ _ _ _ _ _ _ _ .
1.7. During absence, a 2nd category car repair mechanic is replaced by a person appointed in the prescribed manner, who acquires the appropriate rights and is responsible for the proper performance of the duties assigned to him.
2. Characteristics of work, tasks and job responsibilities
2.1. Performs dismantling work on trucks and cars (except for special vehicles and diesel ones), buses with seats up to 22 passengers, trailers, semi-trailers and motorcycles.
2.2. Carries out repairs, drawing up simple connections and composite units of cars with the replacement of individual parts and components.
2.3. Removes and installs simple lighting fixtures, insulates and solders wires.
2.4. Performs fastening work according to the first maintenance work schedule, eliminates identified minor faults.
2.5. Performs metalworking of parts according to 12-14 qualifications using metalworking tools and instrumentation.
2.6. Performs work of average complexity on repairing and assembling cars under the guidance of a more highly qualified mechanic.
2.7. Knows, understands and applies current regulations relating to his activities.
2.8. Knows and complies with the requirements of regulations on labor protection and environmental protection, complies with the norms, methods and techniques for the safe performance of work.
3. Rights
3.1. A 2nd class automotive mechanic has the right to take action to prevent and correct any violations or non-compliances.
3.2. A 2nd category car repair mechanic has the right to receive all social guarantees provided for by law.
3.3. A 2nd category car repair mechanic has the right to demand assistance in the performance of his duties and the exercise of his rights.
3.4. A 2nd category car repair mechanic has the right to demand the creation of organizational and technical conditions necessary for the performance of official duties and the provision of the necessary equipment and inventory.
3.5. A 2nd category car repair mechanic has the right to get acquainted with draft documents relating to his activities.
3.6. A 2nd category car repair mechanic has the right to request and receive documents, materials and information necessary to perform his job duties and management orders.
3.7. A 2nd category car repair mechanic has the right to improve his professional qualifications.
3.8. A 2nd category car repair mechanic has the right to report all violations and inconsistencies identified in the course of his activities and make proposals for their elimination.
3.9. A 2nd category car repair mechanic has the right to familiarize himself with documents defining the rights and responsibilities of the position held, and criteria for assessing the quality of performance of job duties.
4. Responsibility
4.1. A 2nd category car repair mechanic is responsible for failure to fulfill or untimely fulfillment of the duties assigned by this job description and (or) failure to use the granted rights.
4.2. A 2nd category car repair mechanic is responsible for failure to comply with internal labor regulations, labor protection, safety regulations, industrial sanitation and fire protection.
4.3. A 2nd category car repair mechanic is responsible for disclosing information about an organization (enterprise/institution) that is a trade secret.
4.4. A 2nd category car repair mechanic is responsible for failure to comply or improper fulfillment of the requirements of internal regulatory documents of the organization (enterprise/institution) and legal orders of management.
4.5. A car repair mechanic of the 2nd category is responsible for offenses committed in the course of his activities, within the limits established by the current administrative, criminal and civil legislation.
4.6. A 2nd category car repair mechanic is responsible for causing material damage to an organization (enterprise/institution) within the limits established by current administrative, criminal and civil legislation.
4.7. A car repair mechanic of the 2nd category is responsible for the unlawful use of the granted official powers, as well as their use for personal purposes.
5. Examples of work
5.1. Cars - removal and installation of doors, mudguards, running boards, buffers, clamps, side brackets, truck fenders, towbars, license plates.
5.2. Housings, brackets, clamps - checking fastening, tightening.
5.3. Wheels - removal and installation.
5.4. Dump truck body lifting mechanisms - removal, installation.
5.5. Water pumps, fans, compressors - removal, installation.
5.6. Breakers-distributors - stripping contacts.
5.7. Lampshades, taillights, candles, sound signals - removal, installation.
5.8. Electrical equipment and units - checking fastenings during maintenance.
5.9. Wires - replacement, soldering, insulation.
5.10. Gaskets - manufacturing.
5.11. Springs - lubrication of leaf springs.
5.12. Air, fine and coarse oil filters - replacement.
Characteristics of the work. Dismantling of trucks, except special and diesel ones, cars, buses up to 9.5 m long and motorcycles. Repair, assembly of simple connections and components of automobiles. Removal and installation of simple lighting fixtures. Cutting, splicing, insulating and soldering wires. Carrying out fastening work during the first and second maintenance, eliminating identified minor faults. Metalworking of parts according to 12-14 qualifications (5-7 accuracy classes) using fixtures, metalworking and instrumentation. Carrying out moderately complex work on repairing and assembling cars under the guidance of a more highly qualified mechanic.
Must know: basic information about the structure of cars and motorcycles; the order of assembling simple units; techniques and methods for cutting, splicing, insulating and soldering electrical wires; main types of electrical and insulating materials, their properties and purpose; methods of performing fastening work for the scope of first and second maintenance; the purpose and rules for using the most common universal and special devices and medium-complexity control and measuring instruments; basic mechanical properties of processed materials; purpose and use of coolants and brake fluids, oils and fuels; rules for using pneumatic and electric tools; basic information about tolerances and fits, qualities (accuracy classes) and roughness parameters (processing cleanliness classes); basic information on electrical engineering and metal technology in the scope of the work performed.
Work examples
1. Automobiles - removal and installation of wheels, doors, mudguards, running boards, buffers, clamps, side brackets, truck fenders, tow hooks, license plates.
2. Crankcases, wheels - check, fastening.
3. Valves - disassembling guides.
4. Brackets, clamps - manufacturing.
5. Dumping mechanisms - removal.
6. Water pumps, fans, compressors - removal and installation.
7. Lamp lamps, rear lights, ignition coils, spark plugs, sound signals - removal and installation.
8. Electrical equipment and units – checking, fastening during maintenance.
9. Wires - replacement, soldering, insulation.
10. Gaskets - manufacturing.
11. Springs – lubrication of leaf springs with their unloading.
12. Candles, breakers-distributors - cleaning contacts.
13. Air, fine and coarse oil filters - disassembly, repair, assembly.
Car repair mechanic 3rd category
Characteristics of the work. Dismantling of diesel and special trucks and buses over 9.5 m long. Repair and assembly of trucks, except special and diesel ones, passenger cars, buses up to 9.5 m long. Repair and assembly of motorcycles, scooters and other motor vehicles. Carrying out fastening work on critical threaded connections during maintenance with the replacement of worn parts. Maintenance; disassembly, repair, assembly, adjustment and testing of units, components and devices of average complexity. Dismantling of critical components and electrical equipment of cars. Determination and elimination of malfunctions in the operation of components, mechanisms, devices of cars and buses. Connecting and soldering wires to devices and electrical equipment units. Metalworking of parts according to qualifications 1l–12 (accuracy classes 4–5) using universal devices. Repair and installation of complex units and components under the guidance of a more highly qualified mechanic.
Must know: design and purpose of units, assemblies and devices of medium complexity; rules for assembling cars and motorcycles, repairing parts, assemblies, assemblies and devices; basic techniques for disassembling, assembling, removing and installing devices and electrical equipment; responsible adjustment and fastening work; typical malfunctions of the electrical equipment system, methods for their detection and elimination; purpose and basic properties of materials; purpose of heat treatment of parts; arrangement of universal and specialized devices and medium-complexity control and measuring instruments; tolerances and fits, qualifications (accuracy classes) and roughness parameters (processing cleanliness classes).
Work examples
1. Passenger cars, cargo buses of all brands and types - removal and installation of gas tanks, crankcases, radiators, brake pedals, mufflers, replacement of springs.
2. Cardan shafts, brake drum axles - adjustment during assembly.
3. Fans - disassembly, repair, assembly.
4. Cylinder heads, cardan joints - check, fastening.
5. Cylinder heads of the dumping mechanism - removal, repair, installation.
6. Engines of all types, rear, front axles, gearboxes, except automatic ones, clutches, cardan shafts - disassembly.
7. Contacts - soldering.
8. Passenger car fenders – removal, installation.
9. Water pumps, oil pumps, fans, compressors - disassembly, repair, assembly.
10. Windings of insulating devices and electrical equipment units - impregnation, drying.
11. Relay regulators, ignition distributors - disassembly.
12. Valve seats – grinding, grinding.
13. Headlights, ignition switches, signals - disassembly, repair, assembly.
Production characteristics
per student
Student intern _____________________________________________________
during the production period ___________________________________
practice at ___________________________ with “___” _________________ 20___
by "___" ________________ 20___ actually worked __________________
months and performing work at workplaces ______________________________
list of jobs
1. Quality of work performed ________________________________________
2. Compliance with the standards of an adult worker ___________________________________
3. Knowledge of the technological process, handling of tools and equipment _______________________________________________________
detailed review
______________________________________________________________________
4. Labor discipline ________________________________________________
deserves to be assigned ________________________________ qualification work category _____________________________________________________
by specialty ________________________________________________________________
Mentor __________________________
CONCLUSION
on performing qualifying trial work
Student ______________________________________________________________
completed _____________________________ course of study_________________
by profession ________________________________ performed qualifying trial work__________________________________________________________
(name of work)
______________________________________________________________________
Start of work “___” _______________ end of work “____” _____________
According to the norm, _______ hours were allocated for work, _______ hours were actually completed.
% of standard fulfillment ____________ Performance evaluation _________________________
The work performed corresponds to the qualification level ____________________
Rank by profession __________________________
Head of practice from the enterprise
"___"_________________ 20____
Extract from the protocol of the qualification commission of the enterprise on the assignment of qualifications to the student _____________________________________
____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Chairman of the commission: ___________________ (____________________)
Members of the commission: _________________________ (____________________)
_________________________ (____________________)
REVIEW
about student work in practice
__________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Head of practice from the enterprise: _________________ (________________)
MP "_____" ____________________20____
The manager's feedback from the enterprise may contain the following points:
1. Indicate the date of arrival of the trainee for practice;
2. Name of the facility, workshop, division, site;
3. List the responsibilities of the trainee and the quality of their performance;
4. Assess the trainee’s discipline and responsibility;
5. Indicate the availability of skills at the beginning of practice and at the end;
6. Note the trainee’s abilities, whether he showed initiative or was a simple performer;
7. Assess the trainee’s preparation for production activities at the end of the internship;
§ 99. Car repairman 1st category
Characteristics of work. Disassembly of simple car components. Chiseling, cutting with a hacksaw, filing, deburring, washing, threading, drilling holes on the jig in a car, cleaning off dirt, washing after disassembly and lubrication of parts. Participation in repairs under the guidance of a more highly qualified mechanic.
Must know: basic techniques for performing work on disassembling individual simple units; purpose and rules for using the plumbing and instrumentation tools used; name and marking of metals, oils, fuels, brake fluid, detergent compounds.
Work examples
1. Cars - draining water from the cooling system, fuel from tanks, brake fluid from the hydraulic brake system.
2. Air and oil filters for fine and coarse cleaning - disassembly.
§ 100. Car repairman 2nd category
Characteristics of work. Dismantling of trucks, except special ones and diesel engines, cars, buses up to 9.5 m long and motorcycles. Repair, assembly of simple connections and components of automobiles. Removal and installation of simple lighting fixtures. Cutting, splicing, insulating and soldering wires. Carrying out fastening work during the first and second maintenance, eliminating identified minor faults. Metalworking of parts according to 12 - 14 qualifications using fixtures, metalworking and instrumentation. Performing moderately complex work on repairing and assembling cars under the guidance of a more highly qualified mechanic.
Must know: basic information about the structure of cars and motorcycles; the order of assembling simple units; techniques and methods for cutting, splicing, insulating and soldering electrical wires; main types of electrical and insulating materials, their properties and purpose; methods of performing fastening work and the scope of first and second maintenance; purpose and rules of use of the most common universal and special devices and instrumentation; basic mechanical properties of processed materials; purpose and use of coolants and brake fluids, oils and fuels; rules for using pneumatic and electric tools; system of admissions and landings; qualities and roughness parameters; fundamentals of electrical engineering and metal technology in the scope of the work performed.
Work examples
1. Cars - removal and installation of wheels, doors, mudguards, running boards, buffers, clamps, side brackets, truck fenders, tow hooks, license plates.
2. Carters, wheels - check, fastening.
3. Valves - disassembling guides.
4. Brackets, clamps - manufacturing.
5. Dumping mechanisms - removal.
6. Water pumps, fans, compressors - removal and installation.
7. Lamp lamps, rear lights, ignition coils, spark plugs, sound signals - removal and installation.
8. Electrical equipment and units - checking, fastening during maintenance.
9. Wires - replacement, soldering, insulation.
10. Gaskets - manufacturing.
11. Springs - lubrication of leaf springs with their unloading.
12. Candles, breakers-distributors - cleaning contacts.
13. Air, fine and coarse oil filters - disassembly, repair, assembly.
§ 101. Car repairman 3rd category
Characteristics of work. Dismantling of diesel and special trucks and buses over 9.5 m in length. Repair and assembly of trucks, except special and diesel, passenger cars, buses up to 9.5 m in length. Repair and assembly of motorcycles, scooters and other motor vehicles. Carrying out fastening work on threaded connections during maintenance and replacing worn parts. Maintenance: cutting, repair, assembly, adjustment and testing of units, components and devices of average complexity. Dismantling of units and electrical equipment of cars. Determination and elimination of malfunctions in the operation of components, mechanisms, devices of cars and buses. Connecting and soldering wires to devices and electrical equipment units. Metalworking of parts according to 11 - 12 qualifications using universal devices. Repair and installation of complex units and components under the guidance of a more highly qualified mechanic.
Must know: design and purpose of units, assemblies and devices of medium complexity; rules for assembling cars and motorcycles, repairing parts, assemblies, assemblies and devices; basic techniques for disassembling, assembling, removing and installing devices and electrical equipment; adjustment and fastening work; typical malfunctions of the electrical equipment system, methods for their detection and elimination, purpose and basic properties of materials used in the repair of electrical equipment; basic properties of metals; purpose of heat treatment of parts; arrangement of universal special devices and instrumentation; system of admissions and landings; qualities and roughness parameters.
Work examples
1. Passenger cars, trucks, buses of all brands and types - removal and installation of gas tanks, crankcases, radiators, brake pedals, mufflers, replacement of springs.
2. Cardan shafts, brake drum axles - adjustment during assembly.
3. Fans - disassembly, repair, assembly.
4. Cylinder heads, cardan joints - check, fastening.
5. Cylinder heads of the dumping mechanism - removal, repair, installation.
6. Engines of all types, rear and front axles, gearboxes, except automatic ones, clutches, cardan shafts - disassembly.
7. Contacts - soldering.
8. Passenger car fenders - removal, installation.
9. Water pumps, oil pumps, fans, compressors - disassembly, repair, assembly.
10. Windings of insulating devices and electrical equipment units - impregnation, drying.
11. Relay regulators, ignition distributors - disassembly.
12. Valve seats - grinding, grinding.
13. Headlights, ignition switches, signals - disassembly, repair, assembly.
§ 102. Car repairman, 4th category
Characteristics of work. Repair and assembly of diesel, special trucks, buses, motorcycles, imported cars, pickup trucks and minibuses. Disassembly, repair, assembly of complex units, components and devices and their replacement during maintenance. Testing of cars and buses of all types at the stand. Identification and elimination of defects and malfunctions during the adjustment and testing of units, components and devices. Sorting out parts after disassembly and washing. Metalworking of parts according to 7 - 10 qualifications using universal devices. Static and dynamic balancing of parts and assemblies of complex configuration, preparation of defective lists.
Must know: design and purpose of diesel and special trucks and buses; electrical and wiring diagrams of cars; technical specifications for assembly, repair and adjustment of units, components and devices; methods for identifying and eliminating complex defects discovered during the repair, assembly and testing of units, components and devices; rules and testing regimes, technical conditions for testing and delivery of units and components; purpose and rules for using complex testing facilities; device, purpose and rules for using control and measuring instruments; design of universal and special devices; frequency and scope of maintenance of electrical equipment and main components and assemblies of vehicles; system of admissions and landings; qualities and roughness parameters.
Work examples
1. Engine cylinder blocks - repair and assembly with crank mechanism.
2. Camshafts - installation in a block.
3. Generators, stators, speedometers - disassembly.
4. Hydraulic lifts of the dumping mechanism - test.
5. Torque converters - inspection and disassembly.
6. Diesel engine cylinder heads - assembly, repair, leak testing, installation and fastening.
7. Engines of all types - repair, assembly.
8. Front wheels - toe angle adjustment.
9. Brake drum pads, shock absorbers, differentials - repair and assembly.
10. Compressors, brake valves - disassembly, repair, assembly, testing.
11. Automatic gearboxes - disassembly.
12. Mechanical gearboxes - assembly, bench testing.
13. Dump truck bodies, dump truck mechanisms - installation, adjustment of lifting and lowering.
14. Front and rear clutch axles, cardan shafts - repair, assembly and adjustment.
15. Front axles - checking and straightening under pressure in a cold state.
16. Main bearings - replacement of liners, scraping, adjustment.
17. Pistons - selection by cylinder, assembly with connecting rods, change of piston rings.
18. Complex electrical equipment and units - checking and adjustment during maintenance.
19. Gearboxes, differentials - repair, assembly, testing and installation in the rear axle housing.
20. Relay regulators, ignition distributors - disassembly, repair.
21. Crankshaft oil seal, clutch hubs, steering rod ball pins, steering cams - replacement.
22. Hydraulic and pneumatic brakes - disassembly.
23. Steering control - repair, assembly, adjustment.
24. Connecting rods assembled with pistons - check on the device.
25. Connecting rods - changing the bushings in the upper head of the connecting rod with adjustment to the piston pin; final fit along the crankshaft journals plumb in four positions.
26. Car electrical wires - installation according to the diagram.
§ 103. Car repairman of the 5th category
Characteristics of work. Adjustment and testing of complex units, components and devices of automobiles on stands and chassis and their replacement during maintenance. Checking parts and components of electrical equipment using testing equipment and testing devices. Installation of devices and electrical equipment units according to the diagram, including them in the network. Identification and elimination of complex defects and malfunctions in the process of repair, assembly and testing of units, automobile components and electrical equipment. Complex metalworking, finishing of parts according to 6 - 7 qualifications. Static and dynamic balancing of parts and assemblies of complex configuration. Diagnosis and adjustment of systems and assemblies of trucks, cars and buses that ensure traffic safety.
Must know: structural design of serviced cars and buses; technical specifications for repair, assembly, testing and adjustment of complex units and electrical equipment; electrical and wiring diagrams of any complexity and the interaction of devices and assemblies in them; causes of wear of associated parts and methods for identifying and eliminating them; installation of test stands.
Work examples
1. Electrical equipment units and devices - installation according to a complete diagram, connection to the network, checking and adjusting them during maintenance.
2. Crankshafts with flywheels - balancing.
3. Generators, stators, speedometers - repair, assembly, testing, elimination of defects.
4. Hydraulic lifts of the dumping mechanism - assembly and testing.
5. Torque converters - repair, assembly.
6. Engines of all types and brands - bench testing, adjustment, diagnostics.
7. Instruments for testing transmission, steering, flow meters and gas analyzers - maintenance, calibration, repair.
8. Front and rear axles - replacement and adjustment of bearings; brakes, steering, lighting and alarm systems - diagnostics.
9. Ignition distributors, relay regulators - testing on a bench, adjustment, elimination of defects.
10. Hydraulic and pneumatic brakes - repair, assembly, installation and adjustment.
11. Cylinders, main and connecting rod bearings - check after bench testing, troubleshooting and final fastening of all connections.
§ 104. Car repairman, 6th category
Characteristics of work. Repair, assembly, adjustment, bench and chassis testing and delivery in accordance with technological conditions of complex units and components of cars of various brands. Checking the correct assembly and taking performance characteristics. Diagnosis and adjustment of all systems and units of cars, trucks and buses. Preparation of acceptance documentation.
Must know: design features of cars and buses of various brands; technical specifications for repair, testing and delivery of complex units and components; methods for complete restoration and strengthening of worn parts; procedure for preparing acceptance documentation; repair rules and methods for adjusting and calibrating diagnostic equipment.
Work examples
1. Automatic gearboxes - assembly, adjustment, testing.
2. Stands for testing the traction, economic and braking qualities of cars - maintenance, repair, calibration.
3. Devices for testing electrical equipment systems, ignition systems, pneumatic brake systems, power steering systems - maintenance, repair, calibration and adjustment.
§ 104a. Car repair mechanic 7th category
(introduced by Order of the Ministry of Health and Social Development of the Russian Federation dated November 13, 2008 N 645)
Characteristics of work. Regulation and testing on stands and chassis of particularly complex units, components and devices of automobiles, hydraulic lifts, special vehicles intended for transporting dangerous goods. Repair of components and assemblies of hydraulic lift systems. Checking the correct assembly of components and assemblies and taking performance characteristics. Diagnosis and regulation of all systems and units that ensure the safety of vehicles of various brands and purposes.
Must know: features of the design of serviced vehicles of various brands and purposes; technical specifications for repair, testing, regulation and delivery of complex units, components and electrical equipment; electrical and wiring diagrams of varying complexity; methods for restoring worn out parts of mechanisms; arrangement of test stands; types of repairs and methods of calibration of diagnostic equipment.
Work examples
1. Fluid couplings for turning on the fan - replacement, repair.
2. Hydraulic and pneumatic boosters - repair, assembly and regulation.
3. Injectors - diagnostics, repair.
4. Power take-off - repair, assembly, testing.
5. Fuel supply angle advance clutches, speed regulator - replacement.
6. Overdrive gears - repair, assembly, testing.
7. Air conditioning systems for cars of domestic and foreign production - refueling, maintenance, repair.
8. Brake systems with anti-lock braking systems of various types of cars of domestic and foreign production - diagnostics, repair, regulation.
9. Turbochargers - disassembly, repair, assembly, testing.
10. Control rods of the high pressure fuel pump - regulation.
11. Units and assemblies of transmissions of cars of domestic and foreign production - repair, assembly and regulation.
12. Electronic control systems - diagnostics, repair.
Nbsp;
Ministry of Education and Science of the Republic of Khakassia State Autonomous Professional Educational Institution of the Republic of Khakassia "Sayanogorsk Polytechnic College"
DIARY - REPORT
According to production practice
Speciality:
Maintenance and repair of motor vehicles
Student ______________________________________________ group ________ 185-SA
_______ course ____3____
Practice period:
Production - from 04/13/2018 to 07/12/2018
SAYANOGORSK - 2018
REMINDER
for students on practical training:
1. Before going to practice:
· Know the name of the practice: to obtain primary professional skills (educational) or practice in the specialty profile;
· Know the start and end dates of practical training;
· Receive a program, diary-report, assignment, consultation schedule:
· Receive instructions on organizing and conducting practice.
2. Upon arrival at the practice site:
· Appear at the HR department of the enterprise at the place of practice and draw up the relevant documents;
· Receive safety training and receive special clothing;
· Appear to the head of the internship from the enterprise, familiarize him with the internship program, individual assignment and diary, clarify the task plan in accordance with the working conditions at this enterprise;
· establish specific jobs with the manager, draw up a calendar plan and start working.
3. During the internship:
· Strictly comply with the existing rules of the enterprise;
· Be careful with the consumption of materials and energy resources;
· During the work period, fill out a diary and collect material to complete an individual task;
· It is necessary to regularly attend consultations conducted by the head of practice at the technical school;
4. At the end of the practice:
· The student is required to provide a diary report on his implementation of the internship program to the manager from the enterprise and receive from him a conclusion on the report, feedback on work in practice, a report card for work, an extract from the protocol of the qualification commission, certified by signatures and seals;
· Within 3 days, submit a diary report to the head of practice from the technical school and defend it;
· All material assets received at the enterprise (work clothes, literature, tools, etc.), as well as temporary passes, must be handed in upon dismissal from the place of practice.
Elimination of academic debt in practice is carried out by repeating it.
Diary report
industrial practice student
FULL NAME ________________________________________________________________
Date of birth______________________ group___________ course____________
Speciality: _______________________________________________________
Practice_____________________________________________________________
_____________________________________________________________________
Practice period: from ______________________ to __________________________
Head industrial practice _____________________________________________
Head of the technical school _____________________________________________
Manager from the enterprise _________________________________________________
_____________________________________________________________________
Student __________________________ completed internship _____________________
received a working profession ____________________________ __rank _______
and defended a report on practice with an assessment of _____________________________________
Head of practice from the technical school __________________ (_________________)
"_______" _________________ 2018
Competencies
CRITERIA
for practical training 3 courses in technical maintenance
and current car repairs.
Section 1. Vehicle maintenance.
1. Types and frequency of vehicle maintenance.
2. Methods of organizing maintenance.
3. Dead-end method of car maintenance.
4. In-line method of vehicle maintenance.
5. Daily maintenance.
6. First maintenance.
7. Second maintenance.
8. Organization of maintenance and routine repairs.
9. Car diagnostics.
Section 2. Technological maintenance process.
◦ Scheduled work at: EO, TO-1, TO-2, SO.
◦ Malfunctions, signs of cause, methods of detection and elimination.
◦ Adjustment.
Section 3. Technological process of current repairs.
Types and methods of repair.
Technology for current repair of parts.
Technological maps for repair parts.
Section 4. Safety precautions for maintenance and
current repairs.
Section 5. Fire safety.
Individual assignment for the internship period
__________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Head of practice from the technical school __________________(_________________)
Head of practice from the enterprise _________________(_________________)
Place of internship ________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Start of practice “____” _____________________________ 2018
End of practice “_____” ________________________ 2018
Supervisor ________________________ (___________________)
(Signature stamp)
PRACTICE DIARY
| date | Type of work | Number of hours | Grade | Signature of the manager, mentor |
| PM.01 MDK.01.01 Construction of automobiles | 108 | |||
| 1. Carrying out work on dismantling cars. | 60 | |||
| 1.1 Instruction on labor protection and fire safety at the enterprise. Organization of the workplace and labor safety during the dismantling of cars and trailers. | 6 | |||
| 1.2 Preparing the car for repair. External washing, draining of oil, fuel and coolant. | 6 | |||
| 1.3 Disassembling the car, removing working equipment, power supplies, electrical equipment, cabin, engine with gearbox and cardan drive. Rolling out the front and rear axles. Removing springs, shock absorbers, steering, brake drive devices. | 36 | |||
| 1.4 Dismantling of individual components, devices and assemblies of cars and trailers. | 12 | |||
| 2. Carrying out work on assembling cars and trailers. | 48 | |||
| 2.1 Organization of the workplace and labor safety when assembling cars and trailers. Installation of springs, brake systems, fuel tank, front and rear axles, engine, gearbox, transfer case, cardan transmission, steering, gearbox, cabin, operating and additional equipment and electrical equipment on the frame of cars and trailers. | 18 | |||
| 2.2 Filling the vehicle with oils and operating fluids (coolant, brake, hydraulic, etc.) | 12 | |||
| 2.3 Checking the operation of components, mechanisms and devices. Delivery of rolling stock. | 12 | |||
| 2.4 Test practical work. Independent performance of assembly and disassembly work. Disassembly and assembly of assemblies and assemblies to the extent required by the practice program. | 6 | |||
| Checking assembled units and components on stands. | 360 | |||
| 1. PM.01 MDK.01.02 Maintenance and repair of motor vehicles | 42 | |||
| Carrying out maintenance work on rolling stock of road transport. | 6 | |||
| 1.1 Organization of the workplace and labor safety during maintenance of rolling stock. Daily Maintenance (DM). Carrying out cleaning and cleaning work. Carrying out lubrication and refueling work. Carrying out inspection work. | 18 | |||
| 1.2 First maintenance (TO-1). Carrying out cleaning, washing, lubrication, refueling and testing work according to the list of daily maintenance. | 18 | |||
| 2. Performing lubrication, refueling and fastening work on units, components and systems during the first maintenance. | 78 | |||
| 2.1 Safety precautions during maintenance, repair, startup and operation of hydraulic and pneumatic equipment. Determination of the technical condition of hydraulic and pneumatic equipment based on external and indirect signs (loss of tightness of connections, noise, altered frequency spectrum of vibration, excessive heating, etc.). | 6 | |||
| 2.2 Replacing fluid, washing filters, replacing high pressure pipelines, restoring tightness. | 6 | |||
| 2.3 Dismantling of hydraulic and pneumatic equipment using removable mechanisms and hand tools. | 6 | |||
| 2.4 Defects of parts and assembly units of hydraulic and pneumatic equipment | 6 | |||
| 2.5 Repair and adjustment of hydraulic pumps (hydraulic motors) | 12 | |||
| 2.6 Repair of piston pumps (compressors) | 12 | |||
| 2.7 Restoring the performance of power hydraulic and pneumatic cylinders | 12 | |||
| 2.8 Repair of hydraulic equipment (hydraulic valves) | 12 | |||
| 2.9 Testing pumps (compressors) and hydraulic equipment after repair | 6 | |||
| 3. Carrying out work on diagnosing engines and vehicle components | 108 | |||
| 3.1 Diagnosis of internal combustion engine mechanisms and systems. Crank mechanism. | 6 | |||
| 3.2 Diagnosis of internal combustion engine mechanisms and systems. Gas distribution mechanism. | 6 | |||
| 3.3 Diagnosis of internal combustion engine mechanisms and systems. Cooling system. | 6 | |||
| 3.4 Diagnosis of internal combustion engine mechanisms and systems. Lubrication system. | 6 | |||
| 3.5 Diagnosis of internal combustion engine mechanisms and systems. Supply system. | 6 | |||
| 3.6 Diagnosis of internal combustion engine mechanisms and systems. Ignition system. | 6 | |||
| 3.7 Diagnosis of internal combustion engine mechanisms and systems. Starting system. | 6 | |||
| 3.8 Diagnosis of transmission mechanisms and assemblies. | 6 | |||
| Clutch. | 6 | |||
| 3.9 Diagnosis of transmission mechanisms and assemblies. | 6 | |||
| Transmission. | 6 | |||
| 3.10 Diagnosis of transmission mechanisms and assemblies. | 6 | |||
| Cardan transmission. | 6 | |||
| 3.11 Diagnosis of transmission mechanisms and assemblies. | 6 | |||
| Drive axle (main gear, differential, axle shafts) | 6 | |||
| 3.12 Diagnostics of the chassis. Frame, suspension, wheels and tires. Body and cabin. | 6 | |||
| 3.13 Diagnosis of brake control with hydraulic brakes. | 6 | |||
| 3.14 Diagnosis of brake control with pneumatic brake drive. | 6 | |||
| 4. Carrying out work on adjusting mechanisms and systems of internal combustion engines (ICE). | 30 | |||
| 4.1 Adjusting the thermal clearance of the valves. Adjusting the tension of the drive belts of the generator, compressor, water pump, power steering pump. | 6 | |||
| 4.2 Adjusting the ignition timing (fuel injection). | 6 | |||
| 4.3 Adjustment of CO and CH content. Carburetor adjustment. | 6 | |||
| 4. 4Adjusting the injection pump. Adjusting the nozzles. | 6 | |||
| 4.5 Adjusting the starter. | 6 | |||
| 5. Carrying out maintenance work on internal combustion engines and cars | 12 | |||
| 5. 1 Change the oil in the engine lubrication system. Changing oil in transmission units. | 6 | |||
| 5.2 Lubrication work. Lubrication of bearings and joints. Fastening works. Pulling the bolts (nuts) securing the cylinder head; fastenings of transmission and chassis units. | 6 | |||
| 6. Carrying out routine car repairs | 90 | |||
| 6.1 Maintenance of the engine. Replacing the liquid pump; replacing the fuel pump; | 18 | |||
| 6.2 Routine transmission repairs. Replacing the clutch driven disc; Replacing the universal joint crosspiece. | 12 | |||
| 6.3 Current repair of the chassis. Replacing the shock absorber; replacement of springs, replacement of bushings and kingpin of the front axle; tire fitting and balancing. | 12 | |||
| 6.4 Routine repair of the steering. Adjusting the steering mechanism, replacing steering rods (joints). | 12 | |||
| 6.5 Routine repair of the brake system. Replacement of brake pads and adjustment of brake mechanisms; bleeding the hydraulic brakes. | 12 | |||
| 6.6 Current repairs of electrical equipment. Replacement of generator brushes, replacement of starter brushes; replacement of lamps in lighting and light signaling devices, restoration of contacts at electrical wiring connections. | 24 |
Date "_____" _____________________ 2018
Company seal
REPORT
about the student’s industrial practice _____________________________________
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SCHEDULE
Student _____ course, specialty _____________________________________
______________________________________________________________________
FULL NAME _________________________________________________________________
about the passage __________________________________________________________
at the enterprise ______________________________________________________________
from _____________ to _______________ worked as ____________________
from _____________ to _______________worked as _____________
| Numbers months | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | |
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| 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | 29 | 30 | 31 |
Senior timekeeper _____________________________ (_____________________)
Assessment based on practice _____________________________________________________
Head of practice from the company _______________(________________)
"____" _____________________ 20 _____
CHARACTERISTIC
qualification categories
Car repair mechanic 2nd category
Characteristics of the work. Dismantling of trucks, except special and diesel ones, cars, buses up to 9.5 m long and motorcycles. Repair, assembly of simple connections and components of automobiles. Removal and installation of simple lighting fixtures. Cutting, splicing, insulating and soldering wires. Carrying out fastening work during the first and second maintenance, eliminating identified minor faults. Metalworking of parts according to 12-14 qualifications (5-7 accuracy classes) using fixtures, metalworking and instrumentation. Carrying out moderately complex work on repairing and assembling cars under the guidance of a more highly qualified mechanic.
Must know: basic information about the structure of cars and motorcycles; the order of assembling simple units; techniques and methods for cutting, splicing, insulating and soldering electrical wires; main types of electrical and insulating materials, their properties and purpose; methods of performing fastening work for the scope of first and second maintenance; the purpose and rules for using the most common universal and special devices and medium-complexity control and measuring instruments; basic mechanical properties of processed materials; purpose and use of coolants and brake fluids, oils and fuels; rules for using pneumatic and electric tools; basic information about tolerances and fits, qualities (accuracy classes) and roughness parameters (processing cleanliness classes); basic information on electrical engineering and metal technology in the scope of the work performed.
Work examples
1. Automobiles - removal and installation of wheels, doors, mudguards, running boards, buffers, clamps, side brackets, truck fenders, tow hooks, license plates.
2. Crankcases, wheels - check, fastening.
3. Valves - disassembling guides.
4. Brackets, clamps - manufacturing.
5. Dumping mechanisms - removal.
6. Water pumps, fans, compressors - removal and installation.
7. Lamp lamps, rear lights, ignition coils, spark plugs, sound signals - removal and installation.
8. Electrical equipment and units – checking, fastening during maintenance.
9. Wires - replacement, soldering, insulation.
10. Gaskets - manufacturing.
11. Springs – lubrication of leaf springs with their unloading.
12. Candles, breakers-distributors - cleaning contacts.
13. Air, fine and coarse oil filters - disassembly, repair, assembly.
I approve
[position, signature, full name.
Manager or other
Official authorized
Approve
[organizational and legal form, job description]
name of organization, [day, month, year]
enterprises] M.P.
Job description
car repair mechanic, 2nd category [name of organization, enterprise, etc.]
This job description has been developed and approved in accordance with the provisions of the Labor Code of the Russian Federation, the Unified Tariff and Qualification Directory of Work and Professions of Workers Issue 2, approved. Resolution of the Ministry of Labor of the Russian Federation dated November 15, 1999 N 45, List of industries, workshops, professions and positions with hazardous working conditions, work in which gives the right to additional leave and a shortened working day, approved. Resolution of the State Labor Committee of the USSR and the Presidium of the All-Union Central Council of Trade Unions of October 25, 1974 N 298/P-22, Model standards for the free issuance of certified special clothing, special footwear and other personal protective equipment to workers of cross-cutting professions and positions in all sectors of the economy engaged in work with hazardous and ( or) hazardous working conditions, as well as work performed in special temperature conditions or associated with pollution, approved. by order of the Ministry of Health and Social Development of the Russian Federation dated October 1, 2008 N 541n, and other regulations governing labor relations.
1. General Provisions
1.1. A car repair mechanic of the 2nd category belongs to the category of workers and is directly subordinate to [name of the position of the immediate supervisor].
1.2. For the position of 2nd category car repair mechanic, a person with secondary vocational education is accepted, without presenting any work experience requirements.
1.3. A car repair mechanic of the 2nd category is hired and dismissed from work by order of [position of the head of the organization].
1.4. A 2nd category car repair mechanic must know:
Basic techniques for performing work on disassembling individual simple units;
Purpose and rules of use of used plumbing and instrumentation tools;
Name and marking of metals, oils, fuels, brake fluid, detergent compounds;
Basic information about the structure of cars and motorcycles;
The order of assembling simple units;
Techniques and methods for cutting, splicing, insulating and soldering electrical wires;
Main types of electrical and insulating materials, their properties and purpose;
Methods of performing fastening work and the scope of first and second maintenance;
Purpose and rules for using the most common universal and special devices and instrumentation;
Basic mechanical properties of processed materials;
Purpose and use of cooling and brake fluids, oils and fuels;
Rules for the use of pneumatic and electric tools;
System of admissions and landings;
Roughness qualities and parameters;
Fundamentals of electrical engineering and metal technology in the scope of work performed;
Rules and regulations on labor protection, industrial sanitation and fire safety;
Rules for the use of personal protective equipment;
Requirements for the quality of work performed;
Types of defects and ways to prevent and eliminate them;
Production alarm;
Requirements for the rational organization of labor in the workplace.
2. Job responsibilities
2.1. Disassembly of simple car components.
2.2. Chiseling, cutting with a hacksaw, filing, deburring, washing, threading, drilling holes on the jig in a car, cleaning off dirt, washing after disassembly and lubrication of parts.
2.3. Participation in repairs under the guidance of a more highly qualified mechanic.
2.4. Dismantling of trucks, except special ones and diesel engines, cars, buses up to 9.5 m long and motorcycles.
2.5. Repair, assembly of simple connections and components of automobiles.
2.6. Removal and installation of simple lighting fixtures.
2.7. Cutting, splicing, insulating and soldering wires.
2.8. Carrying out fastening work during the first and second maintenance, eliminating identified minor faults.
2.9. Metalworking of parts according to 12-14 qualifications using fixtures, metalworking and instrumentation.
2.10. Performing moderately complex work on repairing and assembling cars under the guidance of a more highly qualified mechanic.
3. Types of work
A 2nd category car repair mechanic performs the following types of work:
3.1. Removal and installation of wheels, doors, mudguards, running boards, buffers, clamps, side brackets, truck fenders, tow hooks, license plates.
3.2. Checking and securing crankcases and wheels.
3.3. Disassembling valve guides.
3.4. Manufacturing of brackets and clamps.
3.5. Removal of dumping mechanisms.
3.6. Removal and installation of water pumps, fans, compressors.
3.7. Removal and installation of lampshades, rear lights, ignition coils, spark plugs, sound signals.
3.8. Checking and fastening during maintenance of devices and electrical equipment units
3.9. Replacement, soldering, insulation of wires.
3.10. Manufacturing of gaskets.
3.11. Lubricating spring leaves and unloading them.
3.12. Cleaning contacts in spark plugs and switch distributors.
3.13. Disassembly, repair, assembly of fine and coarse air, oil filters.
4. Rights
A car repair mechanic of the 2nd category has the right to:
4.1. For all social guarantees provided for by law.
4.2. Require the management of the enterprise to provide assistance in the performance of their professional duties and the exercise of rights.
4.3. Require the creation of conditions for the performance of professional duties, including the provision of the necessary equipment, inventory, a workplace that complies with sanitary and hygienic rules and regulations, etc.
4.4. To receive special clothing, special shoes and other personal protective equipment.
4.5. For additional vacation.
4.6. To pay additional expenses for medical, social and professional rehabilitation in cases of health damage due to an industrial accident and occupational disease.
4.7. Get acquainted with the draft decisions of the enterprise management concerning its activities.
