About the book: Gazelle management. Edition 2012.
Book format: pdf file in zip archive
Pages: 322
Language: Russian
Size: 38.6 mb
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A book from a series of full-color illustrated manuals for repairing GAZelle cars on your own. The manual shows the design features of the components and systems of the GAZelle GAZ-3302 and GAZ-2705 vehicles with UMZ-4215.10, UMZ-4216.10, ZMZ-4025, ZMZ-4026, ZMZ-4061, ZMZ-4063 and ZMZ-40522 engines.
The main malfunctions, their causes and solutions are described in detail. The disassembly and repair processes are illustrated and annotated. A separate section is devoted to the repair of the modernized GAZelle, the brake system and the ZMZ-40522 engine.
Applications include tools, lubricants and operating fluids, lip seals, bearings, tightening torques for threaded connections, lamps, and electrical diagrams.
Cars of the GAZelle GAZ-3302 and GAZ-2705 family.
Cars of the GAZelle family are cargo, cargo-passenger and passenger buses, two-axle with twin wheels of the rear axle, frame structure, with a half-bonnet type cab. The engine is located in front of the cabin longitudinally. The drive is carried out on the rear or on all wheels of the car.
Cars GAZ-3302, GAZ-33021 and GAZ-33027 have a three-seat cabin and an onboard body. GAZ-33023 and GAZ-330273 have a six-seater cab and a side shortened body. The basic model GAZ-3302, produced since July 1994, is a car with an all-metal two-door cab and a metal side platform (internal dimensions 3060x1945x380 mm) with folding side and rear sides.
On the cargo platform, you can place a load weighing up to 1500 kg. The floor height of the platform is only 1 meter, which greatly facilitates loading. From atmospheric precipitation, the cargo is protected by an awning. Based on this model, the GAZ-330202 chassis is manufactured, designed to install an elongated platform for transporting oversized cargo or special equipment.
Cars GAZ-2705 and GAZ-27057 have an all-metal closed body with a three or seven-seat cab. GAZ-2705 produced since December 1995 is the basic model among vans, its load capacity is 1350 kg. The all-metal body of this model is four-door. Loading is even easier compared to cargo models, since the floor height of the cargo compartment is 725 mm, and you can load the van, in addition to hinged rear doors, through a sliding side door.
Buses on the chassis of GAZelle cars have 8–13 passenger seats, depending on the modification. Since January 2003, the entire range of vehicles has been equipped with bodies (cabins) with a modified front end.
Operation manual Fuel Gasoline engines Unleaded gasoline not worse than AI-95 Diesel engines Diesel fuel with a cetane number of at least 49 Operation of diesel models in winter conditions P...
Dashboard The appearance and location of individual elements in cars of various modifications may differ from those shown in the accompanying illustration. The location of the controls on the dashboard of the car 1 - Headlight beam tilt adjuster, fog lamp and rear fog switches ...
Information display Three-functional information display When the ignition is on, the display screen shows the time of day and outside temperature, as well as the date/parameters of the car radio (see illustration Location of controls on the dashboard of the car). Screen brightness adjust...
Additional electronics Electronic data logging on tolling devices On models with a heat-reflecting windshield, a card with an integrated data logging and tolling chip is fixed within the black-painted area of the windshield to the right or left of the interior rear mirror.
Access, protection Keys The key is an integral part of the electronic engine immobilizer system. Spare keys ordered from the Opel dealership guarantee the trouble-free operation of the electronic engine immobilizer system. This will allow you to avoid unnecessary expenses and possible difficulties in obtaining...
Interior lighting Main interior lamp The interior lighting is switched on when any of the vehicle's doors is opened. After closing the door, the switch-off occurs immediately or after a delay (if the vehicle is equipped accordingly). In the second case, turning on the ignition leads to an immediate shutdown of the lighting. To turn on the lighting in a constant...
Elements of car security systems General information The cars considered in this Guide are equipped with a set of tools designed to protect the driver and passengers in the event of a traffic accident. This includes head restraint-equipped seats, seat belts, emergency automatic belt tensioners and airbags for the driver and...
Interior equipment Adjusting the position of the steering column The adjustment of the position of the steering column must only be carried out when the vehicle is stationary! The lever for releasing the steering column position lock is located on the underside of the casing of the latter. PERFORMANCE ORDER Insert a key into the ignition lock and remove blocking...
Comfort Heating, ventilation and air conditioning systems Proper use of the heating and ventilation systems in the passenger compartment ensures comfortable conditions of stay and prevents fogging of the windows. If the car was not equipped with an air conditioning system at the time of purchase, it can be mounted and installed at any convenient location.
Operating techniques Breaking in a new car In order to ensure the reliability and durability of the car in operation, during the first 600 km of the run, it is necessary to adhere to the following rules: Do not start at full throttle, avoid sudden acceleration Do not brake too hard. Normal break-in of new brake pads takes place over the course of...
Having a Gazelle instruction manual with you, it will be easy for even an inexperienced driver to cope with any situation, and the operation of the vehicle will be long and easy. Time-tested, unpretentious and inexpensive car has its advantages and disadvantages. Breakdowns and failures also happen. (the most popular machine of this family) is not difficult to carry out in the field, in addition, spare parts for the machine are not very expensive and can be bought in all specialized stores.
The year of manufacture of the Gazelle is of great importance for maintenance, because for the first time it left the assembly lines in 1994. In the earliest versions until 1995, four-speed gearboxes were installed on the cars, all other models have a five-speed gearbox. In addition, until 1996 it had an integral one, and only later an original design was developed.
The most common problems with this model include:
- Prolonged use will cause the engine to overheat. Cause: breakdown of cylinder head gaskets. The head is warped, because of this it needs to be changed.
- In winter, antifreeze often leaks through pipes. Tightening and replacing pipes, as a rule, do not lead to success.
- The release bearing also breaks regularly.
Frequent clutch failure is a feature that operates in severe conditions. - Noise when activating 4th gear. A feature of the input shaft, in which noise is always heard when shifting gears.
- The motor is the weakest spot. HRN chains need to be changed every 2-3 months.
- The engine of the ZMZ 402 model has problems with the supply of oil, which flows from the rear main oil seal.
Gazelle engine
Front and rear suspension
Each suspension consists of springs, hydraulic shock absorbers and. Basic fastening methods: nuts and ladders, which can move and loosen under certain circumstances. The repair and maintenance manual calls for regular tightening of these parts. Otherwise, the bridge weakens, and as a result, the central bolt holding the springs breaks.
Rear spring Gazelle
The latter will have to be completely changed. The springs must be replaced according to the following instructions: first loosen the nuts and stepladders, then disconnect the shock absorbers from the lower ends. In order to unload the springs, it is necessary to raise the front or rear of the machine, depending on the location of the breakdown. Nuts, ladders must be carefully unscrewed, if unscrewing is difficult, it is better to use a special copper drift.
The last stage: the car is raised to a sufficient height so that the spring comes out of the bracket with the front edge, and the rear comes out of the earring. Reverse installation must be done according to a similar system. The repair manual contains a complete description of this process. The short end of the spring is turned forward when fully extended. 
The spring should enter the front edge into the bracket, and the rear end into the end of the earring. 2 conical washers and 1 flat washers are screwed to the front end. Finally, the bolts are fastened with nuts at the bracket and spring earrings.
In case of emergency, a spring from Volga and UAZ cars can be temporarily installed on a Gazelle. Do this for the shortest possible time until a full repair is made. Breakdowns of the chassis of the Gazelle occur if the operation of the vehicle is not carried out according to the rules. To avoid damage, follow simple but important rules:
- Do not overload the vehicle and observe the permissible weight.
- Be careful while driving when transporting goods.
- Attach heavy loads securely with ropes and straps.
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Brake system
The braking system of a GAZ 3302 car consists of the following components: drum-type shoes, brake cylinders, a vacuum brake booster and brake parts, and a fluid supply hose. The GAZ instruction manual will help maintain the integrity of the brake system.
During the first 100 km of driving with new pads, the stopping distance of the car increases, so the maximum distance must be observed.
During a breakdown, do not press the brake pedal with the bracket removed or retracted. All systems must not be flushed with gasoline, acetone or other solvents. New parts of the brake system must be free of grease. The GAZ 3302 repair manual involves identifying the causes of brake system malfunctions with their subsequent elimination. These reasons can be easily detected by an experienced driver during operation.
Scheme of the Gazelle brake system
Among these, one can single out the drift of the car to the side during braking. Most often this happens when the brake discs are dusty. In such a case, it is necessary to wash the rubber pads with gasoline, then wipe dry and sand.
Some models may experience insufficient braking performance, which requires a lot of effort to depress the brake pedal. The repair manual explains this as worn brake pads or a violation of the integrity of the vacuum hose. In this case, the damaged parts must be replaced.
One of the causes of breakdowns is noise in the brake mechanisms. This problem occurs due to a broken disc brake spring or worn front wheel brake pins. All of the above items need to be changed. If the mechanisms of the system are tightly released, the pistons in the brake caliper are stuck.
Replacing brake discs on a Gazelle
In order to correct this situation, it is necessary to remove the bracket body, clean the dirt from it and lubricate the surfaces of the parts with castor oil. Also, this malfunction can be caused by clogging of the holes of the brake cylinder. To remove this defect, it is necessary to clean the holes with a copper wire with a diameter of 0.6 mm.
Publisher: Third Rome
Repair manual for GAZ 3302, GAZ 2705, Gazelle-Business, as well as a manual for operation and maintenance, device GAZ 3302, GAZ 2705, Gazelle-Business since 2009, equipped with UMZ-4216 and Chrysler 2.4 gasoline engines.
Download for free or buy a book with delivery
Detailed description
Information and reference, which includes numerous color illustrations, the publication of the Repair Manual for GAZ 3302, GAZ 2705, Gazelle-Business, as well as the operation and maintenance manual, the device GAZ 3302, GAZ 2705, Gazelle-Business since 2009, equipped with gasoline engines UMZ-4216 and Chrysler 2.4.
The presented technical manual will help all owners of GAZ 3302, GAZ 2705, Gazel-Business cars, service station employees, employees of technical centers and car services to maintain their car in the required working condition, save time and money on servicing equipment or repairing it.
This manual includes about 3,000 color photographs with comments on each, showing in detail the entire procedure for step-by-step model repair, including repair of the Gazelle engine. In the book you will find full technical characteristics of the car, lists of possible machine malfunctions and recommendations for their competent elimination. The entire troubleshooting process is also illustrated in detail with color photographs.
The technology of all the types of work under consideration was chosen in relation to garage conditions using universal tools, and only in exceptional cases are recommendations on the use of special tools that a car enthusiast can always find on free sale.
The repair operations of mechanisms, assemblies and assemblies in each section of the manual are selected according to a convenient principle of following from simple to complex: from elementary procedures for maintaining and adjusting assemblies and systems or replacing the most frequently failing auto parts, to large, time-consuming and difficult repairs of assemblies.
All materials of the brochure are based on the specific and rich experience gained by many highly qualified auto mechanics of the Third Rome publishing house during the complete disassembly and assembly of GAZ 3302, GAZ 2705, Gazelle-Business.
In the proposed repair materials you will find, among other things, the following chapters:
- Vehicle device - general information and passport data of the model, panel and control devices are presented
- Recommendations for operation - preparation of vehicles for departure, recommendations and tips for traffic safety
- Malfunctions on the road - what is the right thing to do in each case
- Maintenance - a complete step-by-step and easy-to-use guide
- Detailed information on the repair of such important components of the GAZ-3302, GAZ-2705, Gazel-Biznes as the engine, steering, transmission, running gear, brake system - necessary adjustments, minor and major repairs, assembly and disassembly of components and assemblies of this truck
- Electrical equipment - fault diagnosis. Main blocks
- Colored electrical diagrams - will greatly simplify and speed up troubleshooting in electrical equipment
In separate sections of this manual, the authors placed the instruction manual for GAZ 3302, GAZ 2705, Gazelle-Business, recommendations for regular self-maintenance and electrical circuits (wiring diagrams) of the car.
The presented auto literature will be useful to all current and future owners of GAZ 3302, GAZ 2705, Gazel-Busines, owners and managers of service stations who seek to simplify and facilitate the work of their personnel with the help of a well-executed and easy-to-use technical book, thereby increasing productivity and quality of work , as well as all specialists of repair shops and car services.
