Electrical circuit gazelle 3302 engine 406. Electrical circuit of gazelles. The principle of operation of the Gazelle ignition system

GAZ-3302, -2705 - Gazelles of the earliest production were equipped with Zavolzhsky engines engine plant 100 hp And Ulyanovsk plant, respectively 90 hp The wiring of these models partially differs from models with injection engines in the part where the description of the ignition systems and additional sections of the control sensor circuits are carried out.

To download wiring diagrams GAZ-3302, -2705 , click on the picture with the left mouse button, then on the arrow “ full size” and right click select “save as…”

  1. side turn signal indicator;
  2. turn signal indicator;
  3. headlight blocks;
  4. front position lamps;
  5. lamp (far-near) headlights;
  6. toggle switch for lighting the rear of the cabin (for cars with a two-row seating arrangement);
  7. illumination of the engine compartment;
  8. lamps for lighting the rear of the cabin (for cars with two-row seating);
  9. cabin lighting lamp in the front;
  10. plafonds (plafond for GAZ-2705 and GAZ-27057 with a two-row arrangement of seats) of the cargo compartment;
  11. starter enable relay;
  12. central block fusible links;
  13. electric generator;
  14. starter location;
  15. battery;
  16. battery positive terminal switch;
  17. remote control button for the battery switch;
  18. signal lamp relay-breaker parking brake;
  19. egnition lock;
  20. signal switch hand brake;
  21. emergency level signal light sensor brake fluid;
  22. temperature sensor of antifreeze coolant (water);
  23. antifreeze (water) temperature sensor;
  24. visual inspection sensor oil pressure;
  25. emergency oil pressure warning light sensor;
  26. Fog lights toggle switch;
  27. main switch for outdoor lighting modes;
  28. lower block of fusible inserts;
  29. electric pump switch heating systems(GAZ-33023; -330273);
  • electric pump heating systems(GAZ-33023; -330273);
  • windshield washer electric motor;
  • signal location;
  • socket for connecting a portable lamp;
  • platform ceiling (GAZ-3302; -33021; ​​-33027);
  • driver signal buzzer (GAZ-3302, -33021, -33027);
  • buzzer switch (GAZ-3302, -33021, -33027);
  • light switch button alarm;
  • turn signal relay;
  • upper block of fusible inserts;
  • device for switching the operating modes of the turn signal indicators;
  • shield control devices;
  • fuel level control device in the tank;
  • fuel reserve indicator lamp in the tank;
  • voltmeter;
  • speedometer;
  • daily mileage counter;
  • turn signal indicator lamp (green);
  • lamp-indicator of an emergency drop to a critical level of brake fluid and a raised hand brake lever (red);
  • low battery indicator lamp;
  • blocking indicator lamp center differential transfer box(For all-wheel drive models 4x4);
  • antifreeze (water) overheat indicator lamp (red);
  • indicator lamp side light(green);
  • indicator lamp high beam headlight (blue);
  • tachometer;
  • pointer oil pressure;
  • lamp-indicator of emergency (critical) oil pressure(red);
  • temperature indicator of antifreeze (water);
  • brake signal button;
  • button automatic start reverse signal;
  • center differential lock signal switch (for 4x4 all-wheel drive models);
  • location on the diagram fuel sensor, controlling the level;
  • device for switching the operating modes of the electric motor of the additional stove and electric pump heating systems
  • motor resistor additional radiator interior heating;
  • radio;
  • multifunctional cigarette lighter socket;
  • multi-position toggle switch of the stove fan electric motor;
  • electric pump heating systems(for vans with two rows of seats);
  • electric motor for an additional interior heating radiator;
  • electric motor for interior heating radiator;
  • stove motor resistor;
  • the location of the relay controlling the wiper drive;
  • electric wiper motor;
  • device for switching the operating modes of the wiper;
  • combined rear lamp;
  • the location of the turn signal lamps;
  • location of side light lamps;
  • brake signal lamp;
  • reversing light lamp;
  • rear lamp fog light;
  • room illumination;
  • babina ( high voltage coil) ignition;
  • candles;
  • distributor with vacuum ignition timing
  • Scheme of electrical equipment GAZ-3302, -2705 with ZMZ engines-402, UMZ-4215

    Additionally, we look at the wiring diagram "Gazelle" with new panel(405 engine):

    Interactive diagram of electrical equipment GAZ-3302, -2705 with engines ZMZ-402, UMZ-4215

    1 - side direction indicator;

    2 - direction indicator;

    4 - lamp of the front position light;

    5 - headlight lamp;

    6 - switch for lighting the rear of the cab (for vehicles with two rows of seats);

    15 - battery;

    16 - switch battery;

    17 - remote battery switch button;

    18 - relay-breaker of the parking brake signaling device;

    19 - ignition switch;

    20 - parking brake indicator switch;

    21 - sensor for an emergency drop in the level of brake fluid;

    22 - coolant temperature indicator sensor;

    23 - coolant temperature sensor;

    24 - pointer sensor oil pressure;

    25 - emergency alarm sensor oil pressure;

    26 - fog light switch;

    27 - central switch Sveta;

    28 - lower fuse box;

    29 - switch of the electric pump of the heating system (GAZ-33023; -330273);

    30 - electric pump heating systems(GAZ-33023; -330273);

    31 - windshield washer motor;

    32 - sound signal;

    33 - portable lamp socket;

    34 - platform ceiling (GAZ-3302; -33021; ​​-33027);

    35 - driver signal buzzer (GAZ-3302, -33021, -33027);

    39 - upper fuse box;

    40 - turn signal switch;

    41 - instrument cluster;

    42 - fuel level indicator in the tank;

    43 - signaling device for fuel reserve in the tank;

    44 - voltmeter;

    45 - speedometer;

    46 - daily run counter;

    47 - direction indicator signaling device (green);

    48 - signaling device for an emergency drop in the level of brake fluid and the activation of the parking brake (red);

    49 - battery discharge indicator;

    50 - signaling device for locking the center differential of the transfer case (for 4x4 vehicles);

    51 - signaling device for overheating of the coolant (red);

    52 - side light signaling device (green);

    53 - high beam signaling device (blue);

    54 - tachometer;

    55 - pointer oil pressure;

    56 - emergency signaling device oil pressure(red);

    57 - coolant temperature gauge;

    58 - brake signal switch;

    59 - reverse light switch;

    60 - switch for the center differential lock signaling device (for 4x4 vehicles);

    61 - fuel gauge sensor;

    62 - motor switch auxiliary heater and electric pump heating systems(for vans with two rows of seats);

    63 - auxiliary heater electric motor resistor;

    64 - radio receiver;

    65 - cigarette lighter;

    66 - heater fan motor switch;

    67 - electric pump of the heating system (for vans with two rows of seats);

    68 - additional heater electric motor;

    69 - heater motor;

    70 - heater motor resistor;

    71 - wiper control relay;

    72 - wiper motor;

    73 - wiper switch;

    74 - rear light;

    75 - turn signal lamp;

    76 - side light lamp;

    77 - brake signal lamp;

    Schemes of electrical equipment of cars Gazelle GAZ

    I am the owner of a 1998 passenger gazelle. Or another, adhering to the conventional and color designations, you can independently replace the old wires. Accordingly, for example, ZMZ-4061 or ZMZ-4063, the owners prefer a more modern injection motor that they are going to replace the engine with a Gazelle. If the resource is recoverable power unit inspires optimism, and there is a Gazelle wiring diagram at hand, the 402 engine may well last more than one hundred thousand kilometers. Tip: the Gazelle 402 wiring has color divisions shown, which correspond to the colors. Very often, Gazelle owners, when replacing power units from carburetor versions to injection versions, since there are serious differences in the electrical circuit, are faced with the need to replace electrical wiring in the car. Leaving in the past the carburetor, and the old tank design is not suitable for this; The new injection engine ZMZ-406 is more demanding on the cooling system, the replacement of the power unit inevitably entails the replacement of the power system: Installed new gas tank, which also needs to be connected to the car's regular electrical network, since the injector must dump excess fuel back, so when installing a new power unit: Do not forget that the injection engine power system is controlled by an electronic unit. Gazelle 406 wiring diagram: do-it-yourself wiring installation features on this type of motor, differences between a carburetor and an injector, instructions, photos, videos. Accordingly, than on older versions of a car with 402 series engines, and is subject to mandatory replacement, on the Gazelle 406 the wiring is different. More complex are the interior and engine compartment. The Gazelle, which has become an indispensable vehicle with a 402 engine, still requires attention over the years. The article came in handy, a great helper for my future engine replacement and therefore wiring. The simplest in terms of connection is rear end car, where you only need to fix the harness and connect the rear lights and fuel level sensor in the gas tank. Tip: Be that as it may, by removing the motor for a bulkhead, the owner has the opportunity to replace the old electrical wiring. I didn’t think much about wiring nuances and differences. On the instrument panel, we power the central head light switch, the emergency gang button, and connect the devices. As a rule, released before 2001, and having carburetor versions of power units, overhaul require Gazelle cars. That is why it is important to have a visual aid on hand when carrying out such an operation, and not a factory one. The fact is that its performance is being checked, that on newer versions of Gazelles, the scheme for connecting certain devices has also changed: After assembling the wiring into a single whole. Equipped with a ZMZ-402 carburetor engine, and when the time comes for a major overhaul, but also about reconfiguring its operation, many owners think not only about restoration, the car successfully develops its motor resource. Laying the wiring harness is not difficult, technological holes that the places of their fastening on the frame were originally provided for gutters, all the more so. Wiring is not listed among the parts to be scheduled for replacement, however, the electrical circuit is quite often required in the implementation repair work V engine compartment. However, not always complete replacement justified, since the repair does not affect other electrical devices other than the ignition and fuel injection system.

    performance automotive system ignition (SZ) directly affects the functionality and condition of the engine vehicle. Accordingly, the failure of one of the elements of the system can lead to minor or even serious malfunctions in the operation of the power unit. What is the principle of operation and the procedure for SZ, how to replace the Gazelle ignition switch - read more about this below.

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    The principle of operation of the Gazelle ignition system

    To begin with, consider the principle of operation of the SZ Gazelle 402 engine. IN this case we are talking about any models of this car - both with a 406 engine and 5-seater Gazelles. The principle of operation of the SZ lies in the accumulation and further conversion of low-voltage voltage into high-voltage voltage using a coil after that. After conversion, the coil transmits and distributes high-voltage voltage to the candles of the system. The candles themselves are used to generate a spark, which, in turn, is necessary for ignition. air-fuel mixture in cylinders.

    The main stages of the work of the SZ:

    • accumulation of low-voltage charge;
    • converting it to high voltage;
    • distribution of momentum on the corresponding candles in a certain order;
    • creating a spark on the electrodes of candles;
    • combustion of the combustible mixture.

    Ignition order

    The scheme for connecting the cylinders on the Gazelle, that is, the very order of their activation, for the 406 engine is as follows:

    • first, the mixture ignites in the first cylinder;
    • then the caviar is served on the third;
    • after that - on the fourth cylinder;
    • the second cylinder is the last to work.

    Basic elements of SZ

    Briefly about the main components of the SZ:

    • , which includes several coils;
    • switching device;
    • distribution mechanism;
    • candles;
    • candle tips;
    • elements for connecting candles to a coil - high-voltage cables.

    Lock replacement and repair

    If nothing happens when you try to turn on the key in the lock, that is, the engine does not start, the problem may lie in the poor connection of the contacts. You can try to repair such a lock, if this does not help, then the device will have to be changed (the author of the video is Sergey Vishnyakov).

    Replacing the contact group

    Such a task is performed as follows:

    1. First you need to disconnect the battery, to do this, reset the negative terminal from it. Next, the protective lining of the steering column is dismantled. Using a flat head screwdriver, you will need to remove the two bolts that secure this shroud.
    2. Having done this, you can dismantle the upper part of the lining.
    3. Further, the steering column is transferred to the extreme top position. You will need to slightly tilt the top of the trim towards you until the fasteners of this part of the casing come out of the slot.
    4. Then the lining is dismantled, it must be shifted up.
    5. Using a flat-tip screwdriver, you will need to unscrew the two bolts that secure the contact part of the lock. Then the contact component is removed and replaced with a new one, further assembly is carried out in the reverse order.

    Photo gallery "Changing the contact group"

    Changing the lock

    To completely change the lock, do the following:

    1. As in the previous case, you first need to dismantle the protective cover.
    2. It will not be possible to dismantle the clamp, since regular nuts do not have edges, so it must be cut, for example, with a grinder. Be careful not to damage the steering column tube.
    3. Next, you need to disable steering column- This is done so that the further replacement procedure is more convenient. First, a long screw connected to the steering wheel height adjuster is unscrewed. After that, the steering wheel itself should be lifted up, this will allow you to unscrew another bolt, for this a 12 wrench is used. When removing the screw, you will need to remember the position of the curly brace, it is located next to its cap.
    4. The next step is to remove the old ignition.
    5. Now take a new bracket and make slots in its sides where the caps of the lag screws will be located. The slots are a must as they will allow the four lag screws to be tightened without any problems. In the event that there are no slots, this will lead to the fact that the heads on the ratchet will rest against the edges, so that it will not be possible to securely fix the device.
    6. Next, the device is placed in the seat, four screws are tightened, they need to be tightened to the maximum. The two 12" nuts you removed earlier do not need to be fully tightened as this will result in you being unable to adjust the steering wheel. Assemble the entire structure and test the operation of the installed lock.

    Very often, Gazelle owners, when replacing power units from carburetor versions to injection ones, are faced with the need to replace the electrical wiring in the car, since there are serious differences in the electrical circuit.

    However, a complete replacement is not always justified, since the repair does not affect other electrical devices other than the ignition and fuel injection systems.

    Accordingly, when planning to replace the engine with a Gazelle, the owners prefer a more modern injection engine, for example ZMZ-4061 or ZMZ-4063.

    As a rule, Gazelle cars produced before 2001 and having carburetor versions of power units require major repairs.

    Then the 402 motor was often installed, and the Gazelle wiring diagram for the 406 motor, which appeared in production program car factory in 1998, had its own design features, not compatible with different types engines.

    The power unit that has exhausted its resource is subjected to replacement, often giving preference to more modern versions.

    Structurally, everything rises to the factory seats, and the differences, for example, from the location of the equipment:

    1. Another form of connecting blocks;
    2. Another scheme for connecting devices;
    3. Another voltage.

    Supply system

    Leaving the carburetor in the past, the replacement of the power unit inevitably entails the replacement of the power system:

    1. A new gas tank is installed, since the injector must dump excess fuel back, and the old tank design is not suitable for this;
    2. The fuel line is being replaced (the return line is being laid + the supply connection is being modified);
    3. The operation of the injectors is controlled by connecting wiring.

    Cooling system

    The new injection engine ZMZ-406 is more demanding on the cooling system, therefore, during the installation of a new power unit:

    1. An electric fan is installed on the cooling radiator;
    2. Wiring harness being replaced engine compartment.

    Fuel injection control system

    Do not forget that the injection engine power system is controlled by an electronic unit, which also needs to be connected to the car's standard electrical network. Accordingly, the electrical wiring on the Gazelle 406 is different than on older versions of the car with 402 series engines, and must be replaced.

    Wiring replacement

    Tip: replacing functional control devices on the panel due to new connectors is not justified.

    Therefore, when integrating new wiring, only the wiring diagram in the connecting terminals changes, and for alignment, you should use the wiring diagram of the new power unit.

    Changing everything to 406 is certainly not impractical.

    The fact is that on newer versions of Gazelles, the scheme for connecting certain devices also changed:

    1. wiring Gazelle 406 is integrated into the standard electrical system in the engine compartment;
    2. electronic components and control devices are connected using terminals;
    3. checked with testers voltage and correct connection.

    After assembling the wiring into a single unit, its performance is checked. In the future, the operation of the power unit is adjusted.

    Conclusions: Replacing the power unit inevitably affects the change in the standard electrical wiring of the car. That is why it is important to have a visual aid at hand when carrying out such an operation, and the factory one will allow you to avoid mistakes.

    The electrical circuit of a Gazelle commercial vehicle may differ primarily depending on which one. The wiring is also different according to the type of body - for example, the rear lights are located differently than the onboard one. Accordingly, the wires are laid in a different place, having a different length.

    Wiring in the cab of a GAZ 3302 truck

    It should also be taken into account different generations cars by year of manufacture - over time, instrument clusters, optics, fuse box, etc. change. Plugs and wiring change in the electrical circuit. Therefore, there are many modifications in the electrical circuit.

    Despite many modifications, the principle of building an electrical circuit is the same on all cars. All consumers electrical energy eat from constant voltage 12 volts. The mass of the body and the power unit is a negative wire, the electrical circuit is two-wire.

    Location of the battery in the Gazelle

    Any scheme has the following elements:

    Read also

    Repair and replacement brake caliper on the Gazelle

    Various schemes depending on the engine

    The very first to be installed on the Gazelle were ZMZ 402 carburetor engines. For the operation of the internal combustion engine ignition system, it was necessary to supply power to the ignition coil, distributor and switch. The next in the series also went in a carburetor version.

    But there was already a coil on it, there was no distributor and switch, instead of them it was installed the electronic unit ignition control.

    Later, the Gazelles began to be completed injection engine ZMZ 405, which had a distributed injection system instead of a carburetor.

    It looks like the ZMZ 405 engine

    The engine wiring on this engine is already completely different - the control unit has become common to both the ignition system and distributed injection.
    have their own electrical circuit, and it is different depending on the type of internal combustion engine installed: Cummins or UMZ-A274. The Gazelle Next has been equipped with a new 2.7-liter engine since the end of 2014.

    Rearranging the engine wiring

    Prudently divided the bundles of wiring into the front, rear and engine compartment. Therefore, when changing the power unit to another type of engine (for example, a ZMZ 406 carburetor to a ZMZ 405 injector), it is not necessary to change all the wiring at all, just change the engine compartment wires.
    It is also easy to rearrange the underhood wiring harness in case of ICE replacement 3M3 402 on ZM3 406 carburetor or ZMZ 405 injector.

    Everyone's work electrical elements in cars depends on the condition of the electrical wiring and current sources. Owners of domestic commercial vehicles especially useful is the ability to read and understand the electrical circuit of the Gazelle, given the age and condition of many of these machines.

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    Symptoms

    Signs of problems with the electrics of Gazelle cars are failures various systems such as heating systems or alarms. If checking and replacing the fuses that protect this section of the circuit does not help, then the problem lies directly in the wiring. A wiring fault is also indicated by the repeated burnout of the installed new fuse-link.

    Typical "symptoms":

    1. The engine does not start. If the starter does not work and the lamps on the dashboard, then the cause is a dead battery. If the lamps are lit normally, but the starter does not work, then the cause of the problem should be sought in the wiring. When the starter is running and there are no flashes in the cylinders, damage to the electrical circuits of the ignition system may be the cause. You can fix the problem by charging the battery or replacing damaged cells.
    2. A lit on-board battery charging lamp with a stable engine running indicates problems in electrical circuit generator or open drive belt. Gazelle cars have a voltmeter that measures the voltage in onboard network. The operation of the generator can be judged by the readings of this device. If such problems arise, it will be necessary to replace the belt or overhaul the generator with the replacement of burned-out elements.
    3. The appearance of a burning smell indicates overheating of the wiring elements, which may occur due to damaged insulation. In this situation, it is necessary to check the condition of the fuses and ring all sections of the circuit with a tester to determine the location of the circuit. Need to replace for repair damaged areas chains and lay them in such a way as to prevent repeated grinding.
    4. Indicates short circuits in the circuit unstable work lighting devices. If the lamps are too bright or rhythmic pulsation, the cause must be sought in a failed voltage regulator installed on the generator. The regulator is replaced by removed generator. In parallel, you can check the condition of the brushes and the collector.
    5. Non-working sections of the circuit. This is possible due to oxidation and decay of contacts or wires. In the event of a complete failure of the power supply system, check the condition of the battery and the terminals on it. When the contacts on the battery are oxidized, they cannot transmit high current. At the same time, backlight elements, a radio tape recorder, and wipers can work. But when you try to start all the lights go out. You can fix the problem by stripping and tightening the contacts.

    Wiring diagram of a Gazelle with a carburetor

    Below is a typical electrical diagram of machines produced from 1995 to 2003 carbureted engines models ZMZ 402, ZMZ 421 and ZMZ 406. Depending on the model of the machine (GAZ 3302, 33021, 2705, etc.), there may be differences in the electrical circuits.

    Electrical diagram of machines with carbureted engines ZMZ 402 and UMZ 421

    Location of nodes and wiring on the Gazelle wiring diagram:

    1. IN 1 - electronic sensor to measure engine oil pressure.
    2. B2 is an auxiliary sensor that indicates an excessively low pressure in the lubrication system. Works in conjunction with a light signaling device installed on the instrument cluster (H7).
    3. B5 - indication of the drop in the liquid level in the tank hydraulic drive brakes. When the level drops below the critical one, the lamp on the instrument cluster (H56) turns on, which is also a signaling device for a tightened hand brake.
    4. B7 is a thermal sensor that monitors the temperature of the liquid in the cooling system.
    5. B8 - sensor for turning on the engine overheating indicator. Turns on the H8 lamp installed on the instrument cluster.
    6. B12 - a device for measuring the level of fuel in the tank.
    7. B68 - sensor-distributor.
    8. D4 - control of the economizer of the idling system.
    9. E1 and E2 - headlights on the left and right sides body. The headlights include front position lamps (indicated in the diagram as H62 and H63) and main beam lamps (H64 and H65). The lamps have filaments of far (H64-1 and H65-1) and dipped (H-64-2 and H65-2) light, fed by separate circuits.
    10. E7 and E8 - head direction indicators mounted next to the headlights (left and right sides of the car).
    11. E9 and E10 - additional repeaters mounted on the front fenders.
    12. E16 - lighting system for the interior of the driver's cab and passengers.
    13. E17 - illumination of the internal volume cargo compartment(applicable on flatbed truck and van).
    14. E27 and E28 - combined lights on the rear of the frame or body, including brake lights (H74 and H75), direction indicator (H78 and H79), side light (H76 and H77), fog lamp(H70 and H71) and reverse gear engaged indicator (H72 and H73).
    15. E30 and E64 - two rear registration plate lights.
    16. E35 - engine compartment lamp.
    17. E59 - cigarette lighter in the cab.
    18. E65 - backlight system for the second row of passenger seats (only used on cars with a double passenger cabin). On buses, several ceiling lights are connected to this circuit.
    19. F1, F2, F3 and F4 - candles installed in the cylinders.
    20. F41, F42 and F43 - three mounting blocks fuses and relays.
    21. G1 is a generator mounted on the engine.
    22. G2 is the battery.
    23. H1 - klaxon.
    24. H6 - buzzer in the instrument panel.
    25. H16 - direction indicator signaling devices located on the instrument cluster. In addition, there is a warning signal of an emergency fuel balance (indicated in the diagram H19), indicators of the high beam on (H20) and dimensions (H59).
    26. H66-H69 - four small bulbs for illuminating the instrument cluster.
    27. K1 - starter activation relay.
    28. K3 - relay for selecting the operating mode of the glass cleaner motor.
    29. K12 - turn signal interrupter.
    30. K13 - limit switch signal lamp activated parking brake.
    31. K16 - switch.
    32. M1 - engine start motor (starter).
    33. M2 - heater fan drive electric motor.
    34. M4 - the electric motor for the drive of the glass cleaner brushes.
    35. M5 - windshield washer fluid pump drive.
    36. M20 - an additional electric pump for an expanded heating system (used on passenger-and-freight vehicles and buses). Works in conjunction with the switch, indicated in the diagram as S65.
    37. M38 and M39 - electric headlight angle correctors.
    38. P1 - A combination of instruments consisting of a speedometer (in diagram P2), a tachometer (position P3), an on-board network voltmeter (in diagram P5), a liquid temperature indicator in the cooling system (position P6), an indicator of pressure parameters in the lubrication system (in diagram P7) and an indicator of the amount of fuel in the tank (position P8).
    39. R1 ... R4 - noise suppression resistors in high-voltage wires.
    40. R12 - resistance for adjusting the speed of the heater fan motor.
    41. S1 - ignition activation (in the lock).
    42. S3 - switch for an additional ceiling light for additional row seats (for vehicles with a double cab).
    43. S5 - turn signal alarm switch.
    44. S6 - switch of resistance levels, designed to adjust the speed of rotation of the heater fan.
    45. S9 - turn signal stalk switch.
    46. S12 - stalk for switching the operating modes of the glass cleaning system.
    47. S13 - remote disconnection of the battery from the on-board network.
    48. S18 is a switch for the fog light filaments installed in the rear lights.
    49. S29 - reverse lamp limit switch.
    50. S30 - lamp limit switch warning signal about braking.
    51. S36 - signaling device.
    52. S39 - head switch for outdoor lighting modes.
    53. S52 - turn off the parking brake lamp.
    54. S72 - control of the economizer operating modes.
    55. U1 - tape recorder or radio.
    56. T1 - ignition coil.
    57. V2 is a transistor switch for the operating modes of the ignition system.
    58. X1 - socket for turning on the plug of a portable lamp.
    59. Y3 is a solenoid valve on the carburetor.

    Wiring diagram of a Gazelle with an injector

    After the restyling in 2003, there were changes in the electrical circuit of the Gazelle, associated with the use of new control and management devices, as well as expanding the range power plants. Below is a diagram of a machine with a ZMZ 405 injection engine. The wiring of machines can have variant designs (depending on engines, year of manufacture and body).

    Scheme Gazelle with a motor ZMZ 405 (Euro 2 compliance)

    1. B1 - data meter for the oil pressure gauge.
    2. B2 - electronic sensor for switching on the signaling device in emergency low pressure oils.
    3. B5 - measuring mechanism for the fluid level in the brake drive reservoir.
    4. AT 7 - measuring device fluid temperature in the cooling system. Works with signal lamp, which is activated by a separate control sensor (in diagram B8).
    5. B12 - fuel level measurement. On some machines (for example, GAZ 33027), it is possible to use a second tank in which a second sensor is installed (indicated in the diagram as B13).
    6. B46 - speed sensor.
    7. B57 - an optional sensor used to turn on the electromagnetic clutch of the fan drive (used on some machines with carburetor engines ZMZ 402 or UMZ 421). The signal from the sensor goes to a separate controller, indicated in the diagram by the code D28.
    8. D7 - optional control module anti-lock braking system in the brake drive (practically not found on older machines).
    9. D21 is a switch block for controlling the temperature and flow directions of the heating system.
    10. D27 - rheostat for adjusting the degree of incandescence of the combination backlight lamps.
    11. E1 and E2 - head headlights. The headlights include dimensions (shown as H62 and H63 in the diagram), low beam (lamps H98 and H99) and high beam (lamps H100 and H101). In restyled headlights, turn signals are integrated into the headlight unit (lamps H102 and 103).
    12. E9 and E10 - additional side turn signals.
    13. E16 - lighting panel for driver and passenger seats.
    14. E18 and E19 - additional ceiling lights (only used on vans). Three ceiling lamps are used on buses - one on the starboard side (E20) and two on the left side (E60 and 61). The lighting is controlled by switches marked S62 and S63.
    15. E27 and E28 - rear combination lights. The headlights include dimensions (shown as H76 and H77 on the diagram), fog lights (position H70 and H71), reverse(lamps H72 and H73), braking lamps (in the diagram H74 and H75) and turns (lamps H78 and H79).
    16. E30 and E64 - number plate lighting system.
    17. E35 - a lamp for lighting the engine compartment.
    18. E59 - cigarette lighter.
    19. E63 - an additional lampshade for lighting the steps of the sliding door (on vans and buses).
    20. E65 - auxiliary ceiling for illuminating the second row of seats (used only for passenger-and-freight versions).
    21. E71 - box illumination system on the instrument panel.
    22. F1-F4 - ignition system (candles).
    23. F41- engine block fuses.
    24. F42 and F43 - two blocks of fuses and relays in the instrument panel.
    25. G1 and G2 are the main current sources (generator and battery, respectively).
    26. H1 and H2 are horns of two tones (low and high).
    27. K1 - start the starter.
    28. KZ - glass cleaning control unit.
    29. K7 - horn relay.
    30. K12 - turn signal control.
    31. K13 - trailer switch of the "handbrake" signaling device.
    32. K16 - remote battery deactivator (only applies to buses). The device is controlled using the S13 button.
    33. K40 - headlight control.
    34. M1 - starter.
    35. M2, M4 and M8 - motors for the heater fan, wiper and washer pump.
    36. M8 - circuit electric pump additional stove(only for buses and utility vehicles with a two-row cab). It is installed together with a second radiator and a fan on it, which is driven by the M20 engine.
    37. M38 and M39 - electric block headlight tilt correctors. They are controlled by the S116 regulator.
    38. M43 - electric drive tap of the main heater.
    39. P2 - electronic instrument cluster.
    40. R12 and R13 are resistances for switching the fan speeds of the main and additional heaters.
    41. S1 - activation of the starting system and electronic devices.
    42. S3 - switch for an additional dome light of the second row (only the passenger-and-freight version).
    43. S5 - alarm.
    44. S6 - control of the pump and engine of the heating system.
    45. S9 - switch for turn signals and headlights.
    46. S12 - selection of wiper operating modes.
    47. S29 - reverse lamp limit switch.
    48. S30 - brake pedal switch.
    49. S39 - light switch.
    50. S52 - parking brake lever limit switch.
    51. S54 - signaling system test.
    52. S60 - glove box illumination limit switch.
    53. S62 and S63 - control of ceiling lights passenger compartment bus.
    54. S73 - auxiliary heater fan speed switch (bus and passenger-and-freight Gazelle).
    55. U - radio.

    On carbureted machines With motors ZMZ 402 and UMP 421 additionally cost chains:

    • R1-R4 - a system of noise suppression resistors of candles;
    • D4 - carburetor economizer control system;
    • B68 - sensor of the ignition pulse distribution system;
    • S72 - economizer system control;
    • T1 - standard ignition coil;
    • V1 - charging voltage level regulator;
    • V2 - switch based on a transistor circuit;
    • YZ - economizer valve on the carburetor;
    • Y48- electromagnetic clutch fan drive (on parts of machines).

    After the next restyling in 2010, the Gazelle with the trade designation Business went into the series. The electrical circuit for the base GAZ 3302-216 with the UMZ 4216 engine (Euro 3) consists of separate harnesses, the wiring of which is given below.

    Wires and blocks of ECM Gazelle Business

    1. The solenoid valve of the gasoline vapor recovery system.
    2. Throttle sensor.
    3. Engine temperature gauge.
    4. Fan drive clutch.
    5. Idle speed control module.
    6. Generator.
    7. Signaling device for reducing oil pressure below the emergency mark.
    8. common ignition coil.
    9. Candles.
    10. Air pressure and temperature gauge at the filter inlet.
    11. Camshaft position sensor.
    12. Crankshaft position sensor.
    13. Lambda probe harness connector.
    14. Lambda probe.
    15. Roughness sensor on the road.
    16. Detonation combustion sensor.
    17. Injector harness connector.
    18. injection nozzles.

    The repair of the clutch engagement circuit is shown in the video from the Garage AvtoKhlam channel.

    The wiring for the front of the cab is attached to the ECM harness at the connectors.

    front harness

    1. Farah.
    2. Starter.
    3. Battery.
    4. Relay and fuse mounting block.
    5. Generator.
    6. Farah.
    7. Glass cleaner drive system.
    8. Windshield wiper harness.
    9. Engine compartment lighting.
    10. Klaxon low tone.
    11. Washer pump.
    12. Block of the first plait of the ABS system.
    13. Brake fluid level gauge.
    14. Block of the second plait of the ABS system.
    15. Starter control.
    16. High tone klaxon.
    17. Heater pipe valve.
    18. Crane drive wiring harness block.
    19. Rear heater pump (on buses and passenger-and-freight versions).
    20. ECM harness block.
    21. Likewise.
    22. Likewise.
    23. Connecting the wiring harness to the rear of the car.
    24. Likewise.
    25. Dashboard harness block.
    26. Likewise.
    27. Engine control connector.

    A separate wiring harness is used for the instrument panel.

    Wiring of the instrument panel Gazelle Business, part 1

  • Harness of the right lever of the stalk module.
  • Mass connection.
  • Connector for the left speakers of the audio system.
  • Drive rearview mirror on the right door.
  • Wiring harness for this mirror.
  • Likewise.
  • Cabin ceiling wiring connection.
  • Top speaker harness.
  • Likewise.
  • Door step illumination system.
  • Connector with bottom harness.
  • Fan of the second heater.
  • Resistance.
  • Reverse gear switch.
  • Speed ​​meter.
  • Hand brake switch.
  • Electrical connector on the left door.
  • Mirror wiring connector on the left door.
  • Rear-view mirror drive on the left door.
  • Plafond of illumination on the right.
  • Likewise on the left.
  • Additional interior lighting lamps (bus).
  • Likewise.
  • Relay and fuse box in the instrument panel.
  • Mirror heating controller.
  • Low beam controller.
  • High beam controller.
  • Horn controller.
  • Heating controller.
  • Glass cleaning controller.
  • Reserve.
  • Fuse block.
  • Lighting controller.
  • Microclimate system controller.
  • Electronic instrument cluster.
  • Flaps in the air supply channels to the windows and to the driver and passenger footwells.
  • Deflector drives in the panel.
  • Central valve in the microclimate duct.
  • Recirculation damper.
  • Additional socket.
  • Cigarette lighter.
  • Fan of the microclimate system.
  • Heater speed controller.
  • Illumination in the glove compartment.
  • Illumination end cap.
  • Cabin lighting.
  • The trailer on the brake pedal lever.
  • Radio connector No. 1.
  • Radio connector No. 2.
  • Reserve.
  • Transitional connecting harness.
  • Microclimate harness.
  • There is a separate harness for cars with ABS.

    Rear wiring harness

    1. Connection connector.
    2. Likewise.
    3. Taking fuel from the tank.
    4. Wiring connection rear light on the right side.
    5. Similarly for the left side.
    6. Lantern on the right.
    7. Lantern on the left.
    8. Sign illumination.

    In case of installation on a Gazelle diesel engine Cummins are changing the harnesses of the engine compartment and cab. Installed instead of spark plugs glow plugs, simplifying the start of the motor at low temperatures. In addition, there are additional circuits for accelerator pedals and an additional auxiliary heater.